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IAC Assessment: KU0522
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IAC Assessment: KU0522
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product steel products
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 12,000 Tons
Production Hrs. Annual 4,420
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,720 1,661,782 kWh $0.04
Electricity Demand $64,033 5,225 kW-months/year $12.26
Natural Gas $70,940 17,852 MMBtu $3.97
TOTAL ENERGY COSTS $197,573
RECOMMENDED SAVINGS* $15,040 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,170
Cost:
$710
$1,170 31,653 $1,000 86 - - - - - - - - - - $1,170
31,653
kWh
$1,000
86
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,840
Cost:
$1,410
$290 7,913 $210 18 - - - - $1,340 - - - - - $290
7,913
kWh
$210
18
kW-months/year
-
-
MMBtu
-
-
gal
$1,340
-
$
-
-
$
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$470
Cost:
-
$330 9,086 $140 12 - - - - - - - - - - $330
9,086
kWh
$140
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$250
Cost:
$500
$180 4,689 $150 13 $(-80) (-21) - - - - - - - - $180
4,689
kWh
$150
13
kW-months/year
$(-80)
(-21)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$7,710
Cost:
$1,100
- - - - - - - - - - $7,710 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$7,710
-
$
-
-
$
06: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$2,600
Cost:
$4,500
$(-290) (-7,913) $(-250) (-21) - - $3,980 466 - - - - $(-840) - $(-290)
(-7,913)
kWh
$(-250)
(-21)
kW-months/year
-
-
MMBtu
$3,980
466
gal
-
-
$
-
-
$
$(-840)
-
$
TOTAL RECOMMENDED Savings:
$15,040
Cost:
$8,220
$1,680 45,428 $1,250 108 $(-80) (-21) $3,980 466 $1,340 - $7,710 - $(-840) - $1,680
45,428
kWh
$1,250
108
kW-months/year
$(-80)
(-21)
MMBtu
$3,980
466
gal
$1,340
-
$
$7,710
-
$
$(-840)
-
$
TOTAL IMPLEMENTED Savings:
$12,950
Cost:
$6,310
$1,210 32,826 $890 77 - - $3,980 466 - - $7,710 - $(-840) - $1,210
32,826
kWh
$890
77
kW-months/year
-
-
MMBtu
$3,980
466
gal
-
-
$
$7,710
-
$
$(-840)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost