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IAC Assessment: KU0528
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IAC Assessment: KU0528
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product plastic cabinetry
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 386
Plant Area (Sq.Ft.) 88,000
Annual Production 250,000 Pieces
Production Hrs. Annual 7,488
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,518 5,575,616 kWh $0.05
Electricity Demand $115,452 14,464 kW-months/year $7.98
Natural Gas $37,152 9,014 MMBtu $4.12
TOTAL ENERGY COSTS $427,122
RECOMMENDED SAVINGS* $96,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$37,560
Cost:
$66,040
$29,560 611,958 $8,000 981 - - - - - - - - - - $29,560
611,958
kWh
$8,000
981
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$17,330
Cost:
$800
- - - - - - - - $17,330 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$17,330
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,110
Cost:
$20,590
$5,620 116,354 $1,520 186 - - $(-30) - - - - - - - $5,620
116,354
kWh
$1,520
186
kW-months/year
-
-
MMBtu
$(-30)
-
$
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,290
Cost:
$920
$3,380 70,047 $910 112 - - - - - - - - - - $3,380
70,047
kWh
$910
112
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,690
Cost:
$4,240
- - - - $3,690 961 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,690
961
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$16,430
Cost:
$9,300
- - - - - - - - - - - - $16,430 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$16,430
-
$
07: 4.125 Savings:
$6,860
Cost:
$1,280
- - - - - - - - - - $6,860 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,860
-
$
-
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,290
Cost:
$2,800
- - - - - - - - - - $3,290 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$3,290
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,560
Cost:
$105,970
$38,560 798,359 $10,430 1,279 $3,690 961 $(-30) - $17,330 - $10,150 - $16,430 - $38,560
798,359
kWh
$10,430
1,279
kW-months/year
$3,690
961
MMBtu
$(-30)
-
$
$17,330
-
$
$10,150
-
$
$16,430
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost