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IAC Assessment: LE0102
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IAC Assessment: LE0102
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IAC Center Lehigh University
Assessment Year 2001
Principal Product Heat treated strip steel
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $5,000,000-$10,000,000
# of Employees 34
Plant Area (Sq.Ft.) 42,000
Annual Production 7,500,000 Pounds
Production Hrs. Annual 2,250
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,955 1,406,652 kWh $0.09
Electricity Demand $3,774 304 kW-months/year $12.41
Natural Gas $152,993 24,827 MMBtu $6.16
TOTAL ENERGY COSTS $308,222
RECOMMENDED SAVINGS* $49,466 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.2514 COVER OPEN TANKS Savings:
$2,872
Cost:
$850
- - - - - - $2,872 658 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,872
658
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$20,280
Cost:
$9,800
- - - - - - - - - - - - $20,280 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$20,280
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$255
Cost:
$550
$200 2,156 $55 7 - - - - - - - - - - $200
2,156
kWh
$55
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$236
Cost:
-
$194 2,172 $42 6 - - - - - - - - - - $194
2,172
kWh
$42
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,500
Cost:
-
- - - - - - - - - - $6,500 300 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$6,500
300
gal
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$15,000
Cost:
$11,500
- - - - - - - - $15,000 1,666 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$15,000
1,666
Tgal
-
-
gal
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,323
Cost:
-
- - - - $4,323 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,323
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$49,466
Cost:
$22,700
$394 4,328 $97 13 $4,323 - $2,872 658 $15,000 1,666 $6,500 300 $20,280 - $394
4,328
kWh
$97
13
kW-months/year
$4,323
-
$
$2,872
658
MMBtu
$15,000
1,666
Tgal
$6,500
300
gal
$20,280
-
$
TOTAL IMPLEMENTED Savings:
$6,500
Cost:
-
- - - - - - - - - - $6,500 300 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$6,500
300
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Primary Product