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IAC Assessment: LE0103
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IAC Assessment: LE0103
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IAC Center Lehigh University
Assessment Year 2001
Principal Product Nonferrous castings
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 2,250
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,165 1,991,440 kWh $0.08
Electricity Demand $1,416 1,416 kW-months/year $1.00
Natural Gas $39,954 5,963 MMBtu $6.70
TOTAL ENERGY COSTS $204,535
RECOMMENDED SAVINGS* $74,747 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,158
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$14,809
Cost:
$49,595
$14,809 185,114 - - - - - - $14,809
185,114
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$16,104
Cost:
-
- - $16,104 200 - - - - -
-
kWh
$16,104
200
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,154
Cost:
$1,600
$1,314 16,420 $443 6 $(-603) (-90) - - $1,314
16,420
kWh
$443
6
kW-months/year
$(-603)
(-90)
MMBtu
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$14,904
Cost:
$12,900
$12,830 160,380 $5,739 71 $(-3,665) (-547) - - $12,830
160,380
kWh
$5,739
71
kW-months/year
$(-3,665)
(-547)
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,676
Cost:
$7,500
$7,566 94,578 $3,110 84 - - - - $7,566
94,578
kWh
$3,110
84
kW-months/year
-
-
MMBtu
-
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$17,100
Cost:
$12,300
- - - - - - $17,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,100
-
$
TOTAL RECOMMENDED Savings:
$74,747
Cost:
$83,895
$36,519 456,492 $25,396 361 $(-4,268) (-637) $17,100 - $36,519
456,492
kWh
$25,396
361
kW-months/year
$(-4,268)
(-637)
MMBtu
$17,100
-
$
TOTAL IMPLEMENTED Savings:
$33,158
Cost:
$26,800
$14,144 176,800 $6,182 77 $(-4,268) (-637) $17,100 - $14,144
176,800
kWh
$6,182
77
kW-months/year
$(-4,268)
(-637)
MMBtu
$17,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product