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IAC Assessment: LE0110
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IAC Assessment: LE0110
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IAC Center Lehigh University
Assessment Year 2001
Principal Product Polymer Coatings
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 52
Plant Area (Sq.Ft.) 28,000
Annual Production 500 Units
Production Hrs. Annual 4,576
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,027 445,800 kWh $0.09
Natural Gas $96,777 21,368 MMBtu $4.53
TOTAL ENERGY COSTS $134,804
RECOMMENDED SAVINGS* $28,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,943
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$19,815
Cost:
$300
- - $19,815 4,433 - - -
-
kWh
$19,815
4,433
MMBtu
-
-
lb
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,255
Cost:
$850
- - $4,255 952 - - -
-
kWh
$4,255
952
MMBtu
-
-
lb
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$1,628
Cost:
$500
- - $1,628 364 - - -
-
kWh
$1,628
364
MMBtu
-
-
lb
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,500
Cost:
-
- - - - $1,500 300,000 -
-
kWh
-
-
MMBtu
$1,500
300,000
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$985
Cost:
$1,350
$985 11,596 - - - - $985
11,596
kWh
-
-
MMBtu
-
-
lb
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$549
Cost:
-
$549 6,462 - - - - $549
6,462
kWh
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$28,732
Cost:
$3,000
$1,534 18,058 $25,698 5,749 $1,500 300,000 $1,534
18,058
kWh
$25,698
5,749
MMBtu
$1,500
300,000
lb
TOTAL IMPLEMENTED Savings:
$22,943
Cost:
$800
- - $21,443 4,797 $1,500 300,000 -
-
kWh
$21,443
4,797
MMBtu
$1,500
300,000
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)