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IAC Assessment: LE0124
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IAC Assessment: LE0124
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IAC Center Lehigh University
Assessment Year 2001
Principal Product Automotive Coating
NAICS n/a
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 200,000
Annual Production 4,000 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $807,264 10,026,000 kWh $0.08
Electricity Demand $192,133 21,834 kW-months/year $8.80
Natural Gas $409,857 45,454 MMBtu $9.02
Fuel Oil #2 $160,772 24,785 MMBtu $6.49
TOTAL ENERGY COSTS $1,570,026
RECOMMENDED SAVINGS* $211,713 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$28,821
Cost:
$2,500
- - $28,821 3,271 - - - - -
-
kWh
$28,821
3,271
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$81,412
Cost:
$10,000
- - - - $81,412 10,500 - - -
-
kWh
-
-
kW-months/year
$81,412
10,500
MMBtu
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,427
Cost:
$1,000
- - - - $11,993 1,330 $6,434 991 -
-
kWh
-
-
kW-months/year
$11,993
1,330
MMBtu
$6,434
991
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$64,534
Cost:
$34,550
- - - - $41,980 4,655 $22,554 24,785 -
-
kWh
-
-
kW-months/year
$41,980
4,655
MMBtu
$22,554
24,785
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$6,721
Cost:
$400
$3,305 53,828 $3,416 388 - - - - $3,305
53,828
kWh
$3,416
388
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$11,798
Cost:
-
$5,801 94,497 $5,997 681 - - - - $5,801
94,497
kWh
$5,997
681
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$211,713
Cost:
$48,450
$9,106 148,325 $38,234 4,340 $135,385 16,485 $28,988 25,776 $9,106
148,325
kWh
$38,234
4,340
kW-months/year
$135,385
16,485
MMBtu
$28,988
25,776
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2