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IAC Assessment: LE0154
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IAC Assessment: LE0154
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IAC Center Lehigh University
Assessment Year 2003
Principal Product Pre-Painted Sheet Steel
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 50,000
Annual Production 7,800 Tons
Production Hrs. Annual 2,288
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $179,724 1,079,867 kWh $0.17
Electricity Demand $97,665 8,168 kW-months/year $11.96
Natural Gas $65,300 6,799 MMBtu $9.60
TOTAL ENERGY COSTS $342,689
RECOMMENDED SAVINGS* $22,309 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,662
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$658
Cost:
-
$658 8,656 - - - - $658
8,656
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,185
Cost:
$300
$3,936 51,796 $3,249 272 - - $3,936
51,796
kWh
$3,249
272
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,519
Cost:
$3,000
- - - - $3,519 - -
-
kWh
-
-
kW-months/year
$3,519
-
MMBtu
04: 2.2123 INSULATE FEEDWATER TANK Savings:
$363
Cost:
$183
- - - - $363 34 -
-
kWh
-
-
kW-months/year
$363
34
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,016
Cost:
$2,582
- - - - $5,016 522 -
-
kWh
-
-
kW-months/year
$5,016
522
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,485
Cost:
$750
- - - - $5,485 571 -
-
kWh
-
-
kW-months/year
$5,485
571
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$83
Cost:
$150
$83 1,087 - - - - $83
1,087
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$22,309
Cost:
$6,965
$4,677 61,539 $3,249 272 $14,383 1,127 $4,677
61,539
kWh
$3,249
272
kW-months/year
$14,383
1,127
MMBtu
TOTAL IMPLEMENTED Savings:
$9,662
Cost:
$3,750
$658 8,656 - - $9,004 571 $658
8,656
kWh
-
-
kW-months/year
$9,004
571
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas