Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Small Diameter Tubing |
| NAICS | 332996 - Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498 - Fabricated Pipe And Fittings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 377 |
| Plant Area (Sq.Ft.) | 350,000 |
| Annual Production | 4,736 Thousand Feet |
| Production Hrs. Annual | 6,000 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $873,390 | 10,840,000 | kWh | $0.08 |
| Electricity Demand | $270,891 | 22,518 | kW-months/year | $12.03 |
| Natural Gas | $171,542 | 25,193 | MMBtu | $6.81 |
| Fuel Oil #6 | $189,025 | 44,120 | MMBtu | $4.28 |
| TOTAL ENERGY COSTS | $1,504,848 | |||
| RECOMMENDED SAVINGS* | $135,654 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $13,758 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #6 | Personnel Changes | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #6 | Personnel Changes | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $18,357 Cost: $1,000 |
$12,812 | 230,430 | $5,545 | 461 | - | - | - | - | - | - | - | - |
$12,812 230,430 kWh |
$5,545 461 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $9,138 Cost: $300 |
$6,378 | 114,707 | $2,760 | 229 | - | - | - | - | - | - | - | - |
$6,378 114,707 kWh |
$2,760 229 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,945 Cost: - |
$1,144 | 20,569 | $801 | 67 | - | - | - | - | - | - | - | - |
$1,144 20,569 kWh |
$801 67 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,620 Cost: - |
- | - | - | - | $2,448 | 359 | $2,172 | 507 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,448 359 MMBtu |
$2,172 507 MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $23,055 Cost: $13,500 |
- | - | - | - | $9,905 | 1,455 | $13,150 | 3,073 | - | - | - | - |
- - kWh |
- - kW-months/year |
$9,905 1,455 MMBtu |
$13,150 3,073 MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.4115 RECOVER AND REUSE COOLING WATER |
Savings: $1,286 Cost: $25,500 |
$(-3,982) | (-71,616) | $(-1,732) | (-143) | - | - | - | - | $12,000 | - | $(-5,000) | - |
$(-3,982) (-71,616) kWh |
$(-1,732) (-143) kW-months/year |
- - MMBtu |
- - MMBtu |
$12,000 - $ |
$(-5,000) - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $45,153 Cost: $100,000 |
$58,287 | 1,048,320 | $17,323 | 1,440 | $(-30,457) | (-4,472) | - | - | - | - | - | - |
$58,287 1,048,320 kWh |
$17,323 1,440 kW-months/year |
$(-30,457) (-4,472) MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $13,548 Cost: $2,500 |
- | - | $13,548 | 1,126 | - | - | - | - | - | - | - | - |
- - kWh |
$13,548 1,126 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH |
Savings: $8,620 Cost: $12,247 |
- | - | - | - | $8,620 | 1,266 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$8,620 1,266 MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $9,932 Cost: $37,964 |
- | - | - | - | $9,932 | 1,240 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$9,932 1,240 MMBtu |
- - MMBtu |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $135,654 Cost: $193,011 |
$74,639 | 1,342,410 | $38,245 | 3,180 | $448 | (-152) | $15,322 | 3,580 | $12,000 | - | $(-5,000) | - | $74,639 1,342,410 kWh |
$38,245 3,180 kW-months/year |
$448 (-152) MMBtu |
$15,322 3,580 MMBtu |
$12,000 - $ |
$(-5,000) - Tgal |
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| TOTAL IMPLEMENTED |
Savings: $13,758 Cost: $300 |
$6,378 | 114,707 | $2,760 | 229 | $2,448 | 359 | $2,172 | 507 | - | - | - | - | $6,378 114,707 kWh |
$2,760 229 kW-months/year |
$2,448 359 MMBtu |
$2,172 507 MMBtu |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #6 | Personnel Changes | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #6 | Personnel Changes | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||