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IAC Assessment: LE0173
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IAC Assessment: LE0173
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IAC Center Lehigh University
Assessment Year 2003
Principal Product Steel Wire Rope and Strand
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 479
Plant Area (Sq.Ft.) 600,000
Annual Production 24,000 Tons
Production Hrs. Annual 8,568
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $980,742 20,517,700 kWh $0.05
Electricity Demand $273,211 48,034 kW-months/year $5.69
Natural Gas $900,672 154,953 MMBtu $5.81
TOTAL ENERGY COSTS $2,154,625
RECOMMENDED SAVINGS* $103,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$37,011
Cost:
-
- - $37,011 6,516 - - - - -
-
kWh
$37,011
6,516
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$32,033
Cost:
-
$27,461 574,508 $4,572 805 - - - - $27,461
574,508
kWh
$4,572
805
kW-months/year
-
-
MMBtu
-
-
$
03: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$14,409
Cost:
-
- - - - - - $14,409 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,409
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$10,900
Cost:
-
- - - - - - $10,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,900
-
$
05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$6,047
Cost:
$10,000
- - - - $6,047 1,041 - - -
-
kWh
-
-
kW-months/year
$6,047
1,041
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,247
Cost:
$750
- - - - $2,247 387 - - -
-
kWh
-
-
kW-months/year
$2,247
387
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,069
Cost:
-
$1,069 22,362 - 534 - - - - $1,069
22,362
kWh
-
534
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,716
Cost:
$10,750
$28,530 596,870 $41,583 7,855 $8,294 1,428 $25,309 - $28,530
596,870
kWh
$41,583
7,855
kW-months/year
$8,294
1,428
MMBtu
$25,309
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost