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IAC Assessment: LE0174
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IAC Assessment: LE0174
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IAC Center Lehigh University
Assessment Year 2003
Principal Product Spherical Bearings
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales n/a
# of Employees 184
Plant Area (Sq.Ft.) 268,000
Annual Production 352,000 Pieces
Production Hrs. Annual 7,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,098,064 25,948,309 kWh $0.04
Electricity Demand $438,295 45,895 kW-months/year $9.55
Natural Gas $411,282 70,451 MMBtu $5.84
TOTAL ENERGY COSTS $1,947,641
RECOMMENDED SAVINGS* $66,994 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,260
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,235
Cost:
$262
- - - - $16,235 2,780 - - -
-
kWh
-
-
kW-months/year
$16,235
2,780
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,375
Cost:
$48,722
$4,321 90,014 $1,423 149 - - $5,631 - $4,321
90,014
kWh
$1,423
149
kW-months/year
-
-
MMBtu
$5,631
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,320
Cost:
$2,000
$9,582 199,637 $3,738 391 - - - - $9,582
199,637
kWh
$3,738
391
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,414
Cost:
-
$4,888 101,838 $1,526 160 - - - - $4,888
101,838
kWh
$1,526
160
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,251
Cost:
$200
$4,694 97,798 $1,557 169 - - - - $4,694
97,798
kWh
$1,557
169
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,746
Cost:
$750
- - - - $5,746 984 - - -
-
kWh
-
-
kW-months/year
$5,746
984
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,959
Cost:
$1,050
$3,959 82,480 - - - - - - $3,959
82,480
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,585
Cost:
-
$2,585 53,865 - - - - - - $2,585
53,865
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$656
Cost:
-
$656 13,669 - - - - - - $656
13,669
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$229
Cost:
$1,100
$229 5,322 - - - - - - $229
5,322
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$224
Cost:
$80
- - - - $224 38 - - -
-
kWh
-
-
kW-months/year
$224
38
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$66,994
Cost:
$54,164
$30,914 644,623 $8,244 869 $22,205 3,802 $5,631 - $30,914
644,623
kWh
$8,244
869
kW-months/year
$22,205
3,802
MMBtu
$5,631
-
$
TOTAL IMPLEMENTED Savings:
$47,260
Cost:
$52,164
$16,444 343,148 $2,980 318 $22,205 3,802 $5,631 - $16,444
343,148
kWh
$2,980
318
kW-months/year
$22,205
3,802
MMBtu
$5,631
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost