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IAC Assessment: LE0191
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IAC Assessment: LE0191
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Envelope
NAICS 322230 - Stationery Product Manufacturing
SIC 2677 - Envelopes
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 127,000
Annual Production 2,400,000 Pieces
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $566,244 11,583,400 kWh $0.05
Electricity Demand $270,206 22,461 kW-months/year $12.03
Natural Gas $36,337 3,496 MMBtu $10.39
TOTAL ENERGY COSTS $872,787
RECOMMENDED SAVINGS* $60,250 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,536
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$19,209
Cost:
$8,000
- - - - - - $19,209 1,849 -
-
kWh
-
-
kW-months/year
-
-
$
$19,209
1,849
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,043
Cost:
$2,500
- - $13,043 1,807 - - - - -
-
kWh
$13,043
1,807
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,591
Cost:
$3,200
- - - - - - $9,591 923 -
-
kWh
-
-
kW-months/year
-
-
$
$9,591
923
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,221
Cost:
$2,500
- - - - $8,221 - - - -
-
kWh
-
-
kW-months/year
$8,221
-
$
-
-
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,530
Cost:
$750
$4,530 92,454 - - - - - - $4,530
92,454
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,195
Cost:
-
$2,293 47,772 $902 75 - - - - $2,293
47,772
kWh
$902
75
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,161
Cost:
$200
$868 17,711 $293 24 - - - - $868
17,711
kWh
$293
24
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$581
Cost:
-
- - - - - - $581 56 -
-
kWh
-
-
kW-months/year
-
-
$
$581
56
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$719
Cost:
$750
$719 14,676 - - - - - - $719
14,676
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,250
Cost:
$17,900
$8,410 172,613 $14,238 1,906 $8,221 - $29,381 2,828 $8,410
172,613
kWh
$14,238
1,906
kW-months/year
$8,221
-
$
$29,381
2,828
MMBtu
TOTAL IMPLEMENTED Savings:
$27,536
Cost:
$5,950
$5,398 110,165 $13,336 1,831 $8,221 - $581 56 $5,398
110,165
kWh
$13,336
1,831
kW-months/year
$8,221
-
$
$581
56
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas