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IAC Assessment: LE0197
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IAC Assessment: LE0197
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Ferrous Jobbing Shop
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 328
Plant Area (Sq.Ft.) 220,000
Annual Production 27,000 Tons
Production Hrs. Annual 4,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,206,716 37,681,776 kWh $0.03
Electricity Demand $273,716 35,182 kW-months/year $7.78
Natural Gas $1,128 73 MMBtu $15.45
LPG $207,962 22,759 MMBtu $9.14
Fuel Oil #2 $5,197 643 MMBtu $8.08
TOTAL ENERGY COSTS $1,694,719
RECOMMENDED SAVINGS* $455,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $398,036
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #2 Primary Product Electricity Usage Electricity Demand LPG Fuel Oil #2 Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$269,280
Cost:
$300,000
- - - - - - - - $269,280 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$269,280
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$55,434
Cost:
$60,000
- - - - - - $5,197 643 $50,237 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,197
643
MMBtu
$50,237
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$52,852
Cost:
$10,000
$52,852 1,845,655 - - - - - - - - $52,852
1,845,655
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,606
Cost:
$2,484
$11,432 357,246 $8,174 1,044 - - - - - - $11,432
357,246
kWh
$8,174
1,044
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$35,862
Cost:
$150,000
- - - - $35,862 3,925 - - - - -
-
kWh
-
-
kW-months/year
$35,862
3,925
MMBtu
-
-
MMBtu
-
-
$
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$22,098
Cost:
$50,000
$22,098 690,575 - - - - - - - - $22,098
690,575
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$864
Cost:
$840
$552 17,266 $312 40 - - - - - - $552
17,266
kWh
$312
40
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$455,996
Cost:
$573,324
$86,934 2,910,742 $8,486 1,084 $35,862 3,925 $5,197 643 $319,517 - $86,934
2,910,742
kWh
$8,486
1,084
kW-months/year
$35,862
3,925
MMBtu
$5,197
643
MMBtu
$319,517
-
$
TOTAL IMPLEMENTED Savings:
$398,036
Cost:
$373,324
$64,836 2,220,167 $8,486 1,084 - - $5,197 643 $319,517 - $64,836
2,220,167
kWh
$8,486
1,084
kW-months/year
-
-
MMBtu
$5,197
643
MMBtu
$319,517
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand LPG Fuel Oil #2 Primary Product Electricity Usage Electricity Demand LPG Fuel Oil #2 Primary Product