Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Ferrous Jobbing Shop |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 328 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 27,000 Tons |
| Production Hrs. Annual | 4,080 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,206,716 | 37,681,776 | kWh | $0.03 |
| Electricity Demand | $273,716 | 35,182 | kW-months/year | $7.78 |
| Natural Gas | $1,128 | 73 | MMBtu | $15.45 |
| LPG | $207,962 | 22,759 | MMBtu | $9.14 |
| Fuel Oil #2 | $5,197 | 643 | MMBtu | $8.08 |
| TOTAL ENERGY COSTS | $1,694,719 | |||
| RECOMMENDED SAVINGS* | $455,996 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $398,036 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | LPG | Fuel Oil #2 | Primary Product | Electricity Usage | Electricity Demand | LPG | Fuel Oil #2 | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.446 AUTOMATE FINISHING PROCESS |
Savings: $269,280 Cost: $300,000 |
- | - | - | - | - | - | - | - | $269,280 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$269,280 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT |
Savings: $55,434 Cost: $60,000 |
- | - | - | - | - | - | $5,197 | 643 | $50,237 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$5,197 643 MMBtu |
$50,237 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $52,852 Cost: $10,000 |
$52,852 | 1,845,655 | - | - | - | - | - | - | - | - |
$52,852 1,845,655 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $19,606 Cost: $2,484 |
$11,432 | 357,246 | $8,174 | 1,044 | - | - | - | - | - | - |
$11,432 357,246 kWh |
$8,174 1,044 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $35,862 Cost: $150,000 |
- | - | - | - | $35,862 | 3,925 | - | - | - | - |
- - kWh |
- - kW-months/year |
$35,862 3,925 MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2123 INSULATE FEEDWATER TANK |
Savings: $22,098 Cost: $50,000 |
$22,098 | 690,575 | - | - | - | - | - | - | - | - |
$22,098 690,575 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $864 Cost: $840 |
$552 | 17,266 | $312 | 40 | - | - | - | - | - | - |
$552 17,266 kWh |
$312 40 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $455,996 Cost: $573,324 |
$86,934 | 2,910,742 | $8,486 | 1,084 | $35,862 | 3,925 | $5,197 | 643 | $319,517 | - | $86,934 2,910,742 kWh |
$8,486 1,084 kW-months/year |
$35,862 3,925 MMBtu |
$5,197 643 MMBtu |
$319,517 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $398,036 Cost: $373,324 |
$64,836 | 2,220,167 | $8,486 | 1,084 | - | - | $5,197 | 643 | $319,517 | - | $64,836 2,220,167 kWh |
$8,486 1,084 kW-months/year |
- - MMBtu |
$5,197 643 MMBtu |
$319,517 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | LPG | Fuel Oil #2 | Primary Product | Electricity Usage | Electricity Demand | LPG | Fuel Oil #2 | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||