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IAC Assessment: LE0201
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IAC Assessment: LE0201
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Semi Conductor Wet Process Benches
NAICS 333242 - Semiconductor Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 163
Plant Area (Sq.Ft.) 70,000
Annual Production 30 Pieces
Production Hrs. Annual 8,400
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,661 4,669,891 kWh $0.07
Electricity Demand $67,038 10,482 kW-months/year $6.40
Natural Gas $31,676 2,563 MMBtu $12.36
TOTAL ENERGY COSTS $433,375
RECOMMENDED SAVINGS* $23,301 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,825
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,994
Cost:
-
$7,994 111,032 - - $7,994
111,032
kWh
-
-
kW-months/year
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,658
Cost:
-
$5,044 70,053 $614 96 $5,044
70,053
kWh
$614
96
kW-months/year
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,356
Cost:
$2,500
- - $3,356 524 -
-
kWh
$3,356
524
kW-months/year
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,622
Cost:
$450
$1,294 17,970 $328 51 $1,294
17,970
kWh
$328
51
kW-months/year
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$551
Cost:
$150
$551 7,647 - - $551
7,647
kWh
-
-
kW-months/year
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$196
Cost:
$150
$174 2,415 $22 3 $174
2,415
kWh
$22
3
kW-months/year
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,924
Cost:
$2,115
$3,783 52,536 $141 22 $3,783
52,536
kWh
$141
22
kW-months/year
TOTAL RECOMMENDED Savings:
$23,301
Cost:
$5,365
$18,840 261,653 $4,461 696 $18,840
261,653
kWh
$4,461
696
kW-months/year
TOTAL IMPLEMENTED Savings:
$15,825
Cost:
$4,765
$12,328 171,215 $3,497 546 $12,328
171,215
kWh
$3,497
546
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand