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IAC Assessment: LE0204
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IAC Assessment: LE0204
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Asphalt Products
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 15
Plant Area (Sq.Ft.) 70,000
Annual Production 30,000 Tons
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,350 928,200 kWh $0.06
Electricity Demand $34,987 7,762 kW-months/year $4.51
Natural Gas $277,333 36,898 MMBtu $7.52
Fuel Oil #2 $75,757 11,327 MMBtu $6.69
TOTAL ENERGY COSTS $440,427
RECOMMENDED SAVINGS* $46,500 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,631
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$18,746
Cost:
$3,000
- - - - - - $18,746 2,803 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,746
2,803
MMBtu
02: 2.2123 INSULATE FEEDWATER TANK Savings:
$18,286
Cost:
$8,304
- - - - $18,286 2,702 - - -
-
kWh
-
-
kW-months/year
$18,286
2,702
MMBtu
-
-
MMBtu
03: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$4,345
Cost:
$2,750
$4,345 77,584 - - - - - - $4,345
77,584
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,339
Cost:
$6,000
- - - - $3,339 444 - - -
-
kWh
-
-
kW-months/year
$3,339
444
MMBtu
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,784
Cost:
$600
$1,418 25,322 $366 81 - - - - $1,418
25,322
kWh
$366
81
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$46,500
Cost:
$20,654
$5,763 102,906 $366 81 $21,625 3,146 $18,746 2,803 $5,763
102,906
kWh
$366
81
kW-months/year
$21,625
3,146
MMBtu
$18,746
2,803
MMBtu
TOTAL IMPLEMENTED Savings:
$22,631
Cost:
$11,054
$4,345 77,584 - - $18,286 2,702 - - $4,345
77,584
kWh
-
-
kW-months/year
$18,286
2,702
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2