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IAC Assessment: LE0205
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IAC Assessment: LE0205
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Metal Heat Treating Service
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 31,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 4,680
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,201 1,128,642 kWh $0.04
Electricity Demand $45,870 4,259 kW-months/year $10.77
Natural Gas $104,649 14,980 MMBtu $6.99
TOTAL ENERGY COSTS $196,720
RECOMMENDED SAVINGS* $91,439 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 4.651 INSTALL BACK-UP EQUIPMENT Savings:
$65,962
Cost:
$35,000
- - - - - - - - $65,962 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$65,962
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,462
Cost:
$15,000
- - - - - - $15,462 2,212 - - -
-
kWh
-
-
kW-months/year
-
-
$
$15,462
2,212
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,673
Cost:
$5,050
- - - - $4,673 - - - - - -
-
kWh
-
-
kW-months/year
$4,673
-
$
-
-
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,294
Cost:
$2,500
- - $2,294 213 - - - - - - -
-
kWh
$2,294
213
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,527
Cost:
$300
$1,527 37,240 - - - - - - - - $1,527
37,240
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,521
Cost:
$150
$918 21,851 $603 56 - - - - - - $918
21,851
kWh
$603
56
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$91,439
Cost:
$58,000
$2,445 59,091 $2,897 269 $4,673 - $15,462 2,212 $65,962 - $2,445
59,091
kWh
$2,897
269
kW-months/year
$4,673
-
$
$15,462
2,212
MMBtu
$65,962
-
$
TOTAL IMPLEMENTED Savings:
$69,777
Cost:
$37,650
$918 21,851 $2,897 269 - - - - $65,962 - $918
21,851
kWh
$2,897
269
kW-months/year
-
-
$
-
-
MMBtu
$65,962
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product