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IAC Assessment: LE0208
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IAC Assessment: LE0208
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Acrylic Polymer
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 65,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 5,640
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,399 3,281,100 kWh $0.07
Electricity Demand $47,365 7,752 kW-months/year $6.11
Natural Gas $74,703 6,878 MMBtu $10.86
TOTAL ENERGY COSTS $364,467
RECOMMENDED SAVINGS* $289,684 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,108
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$214,649
Cost:
$548,400
$181,197 2,448,606 $33,452 5,484 - - - - - - $181,197
2,448,606
kWh
$33,452
5,484
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$30,000
Cost:
$2,500
- - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$30,000
-
$
03: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$25,000
Cost:
$460
- - - - - - $25,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,000
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,745
Cost:
$1,250
- - - - $5,745 529 - - - - -
-
kWh
-
-
kW-months/year
$5,745
529
MMBtu
-
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,758
Cost:
$2,500
- - $4,758 780 - - - - - - -
-
kWh
$4,758
780
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$3,676
Cost:
$1,000
- - - - $3,676 343 - - - - -
-
kWh
-
-
kW-months/year
$3,676
343
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,869
Cost:
$750
$2,869 38,773 - - - - - - - - $2,869
38,773
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,927
Cost:
$450
$1,927 26,039 - - - - - - - - $1,927
26,039
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,060
Cost:
$145
$886 11,974 $174 28 - - - - - - $886
11,974
kWh
$174
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$289,684
Cost:
$557,455
$186,879 2,525,392 $38,384 6,292 $9,421 872 $25,000 - $30,000 - $186,879
2,525,392
kWh
$38,384
6,292
kW-months/year
$9,421
872
MMBtu
$25,000
-
$
$30,000
-
$
TOTAL IMPLEMENTED Savings:
$73,108
Cost:
$8,605
$3,755 50,747 $4,932 808 $9,421 872 $25,000 - $30,000 - $3,755
50,747
kWh
$4,932
808
kW-months/year
$9,421
872
MMBtu
$25,000
-
$
$30,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost