Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Foam Insulation Panels |
| NAICS | 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3086 - Plastics Foam Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 54 |
| Plant Area (Sq.Ft.) | 136,000 |
| Annual Production | 250,000 Thousand Feet |
| Production Hrs. Annual | 6,240 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $171,803 | 3,204,000 | kWh | $0.05 |
| Electricity Demand | $45,216 | 7,042 | kW-months/year | $6.42 |
| Natural Gas | $256,022 | 27,621 | MMBtu | $9.27 |
| TOTAL ENERGY COSTS | $473,041 | |||
| RECOMMENDED SAVINGS* | $907,856 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $25,694 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT |
Savings: $669,800 Cost: $350,000 |
- | - | - | - | - | - | $669,800 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$669,800 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $200,574 Cost: $550,000 |
$162,054 | 3,001,000 | $38,520 | 6,000 | - | - | - | - |
$162,054 3,001,000 kWh |
$38,520 6,000 kW-months/year |
- - MMBtu |
- - % |
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| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $18,034 Cost: $95 |
$11,909 | 220,541 | $6,125 | 954 | - | - | - | - |
$11,909 220,541 kWh |
$6,125 954 kW-months/year |
- - MMBtu |
- - % |
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| 04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $10,145 Cost: $300 |
$999 | 18,562 | - | - | $9,146 | 987 | - | - |
$999 18,562 kWh |
- - kW-months/year |
$9,146 987 MMBtu |
- - % |
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| 05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $4,468 Cost: $2,000 |
- | - | $4,468 | 696 | - | - | - | - |
- - kWh |
$4,468 696 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,464 Cost: $380 |
$1,464 | 21,706 | - | - | - | - | - | - |
$1,464 21,706 kWh |
- - kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,643 Cost: $1,000 |
$1,295 | 23,976 | $348 | 54 | - | - | - | - |
$1,295 23,976 kWh |
$348 54 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $886 Cost: $2,140 |
$76 | 1,419 | $810 | 126 | - | - | - | - |
$76 1,419 kWh |
$810 126 kW-months/year |
- - MMBtu |
- - % |
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| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $842 Cost: $148 |
$713 | 13,203 | $129 | 20 | - | - | - | - |
$713 13,203 kWh |
$129 20 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $907,856 Cost: $906,063 |
$178,510 | 3,300,407 | $50,400 | 7,850 | $9,146 | 987 | $669,800 | - | $178,510 3,300,407 kWh |
$50,400 7,850 kW-months/year |
$9,146 987 MMBtu |
$669,800 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $25,694 Cost: $4,763 |
$14,162 | 256,869 | $11,532 | 1,796 | - | - | - | - | $14,162 256,869 kWh |
$11,532 1,796 kW-months/year |
- - MMBtu |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||