Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Vinyl Windows and Doors |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 102,950 |
| Annual Production | 160,000 Pieces |
| Production Hrs. Annual | 2,550 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $72,708 | 1,396,080 | kWh | $0.05 |
| Electricity Demand | $61,082 | 5,908 | kW-months/year | $10.34 |
| Natural Gas | $15,176 | 1,638 | MMBtu | $9.26 |
| TOTAL ENERGY COSTS | $148,966 | |||
| RECOMMENDED SAVINGS* | $127,813 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Primary Raw Material | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Primary Raw Material | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT |
Savings: $96,000 Cost: $5,000 |
- | - | - | - | - | - | - | - | $96,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$96,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $13,410 Cost: $49,000 |
$6,296 | 121,088 | $7,114 | 688 | - | - | - | - | - | - |
$6,296 121,088 kWh |
$7,114 688 kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS |
Savings: $5,760 Cost: $5,100 |
- | - | - | - | - | - | $5,760 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$5,760 - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $3,048 Cost: $2,000 |
- | - | $3,048 | 295 | - | - | - | - | - | - |
- - kWh |
$3,048 295 kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $2,793 Cost: $815 |
$2,793 | 53,712 | - | - | - | - | - | - | - | - |
$2,793 53,712 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,752 Cost: $200 |
$1,050 | 20,199 | $702 | 68 | - | - | - | - | - | - |
$1,050 20,199 kWh |
$702 68 kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $1,714 Cost: $7,800 |
- | - | - | - | $1,714 | 238 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,714 238 MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $513 Cost: $480 |
$513 | 9,861 | - | - | - | - | - | - | - | - |
$513 9,861 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $2,823 Cost: $500 |
$1,458 | 28,050 | $1,365 | 132 | - | - | - | - | - | - |
$1,458 28,050 kWh |
$1,365 132 kW-months/year |
- - MMBtu |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $127,813 Cost: $70,895 |
$12,110 | 232,910 | $12,229 | 1,183 | $1,714 | 238 | $5,760 | - | $96,000 | - | $12,110 232,910 kWh |
$12,229 1,183 kW-months/year |
$1,714 238 MMBtu |
$5,760 - $ |
$96,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Primary Raw Material | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Primary Raw Material | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||