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IAC Assessment: LE0226
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IAC Assessment: LE0226
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IAC Center Lehigh University
Assessment Year 2006
Principal Product fatty acid esters
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 65,000
Annual Production 28,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,912 7,445,541 kWh $0.05
Electricity Demand $69,754 10,559 kW-months/year $6.61
Natural Gas $3,033,754 260,943 MMBtu $11.63
TOTAL ENERGY COSTS $3,498,420
RECOMMENDED SAVINGS* $487,139 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $304,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ Tgal
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$154,145
Cost:
$75,000
- - - - $136,373 11,726 $10,781 5,000,000 $6,991 - -
-
kWh
-
-
kW-months/year
$136,373
11,726
MMBtu
$10,781
5,000,000
gal
$6,991
-
Tgal
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$109,146
Cost:
$363,000
$221,137 4,172,400 $43,626 6,600 $(-155,617) - - - - - $221,137
4,172,400
kWh
$43,626
6,600
kW-months/year
$(-155,617)
-
MMBtu
-
-
gal
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$81,919
Cost:
$51,275
- - - - $81,919 7,044 - - - - -
-
kWh
-
-
kW-months/year
$81,919
7,044
MMBtu
-
-
gal
-
-
Tgal
04: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$64,647
Cost:
$2,500
- - - - $64,647 5,559 - - - - -
-
kWh
-
-
kW-months/year
$64,647
5,559
MMBtu
-
-
gal
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$50,061
Cost:
$47,500
$42,619 804,126 $7,442 1,126 - - - - - - $42,619
804,126
kWh
$7,442
1,126
kW-months/year
-
-
MMBtu
-
-
gal
-
-
Tgal
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$14,515
Cost:
$800
- - - - $14,515 1,248 - - - - -
-
kWh
-
-
kW-months/year
$14,515
1,248
MMBtu
-
-
gal
-
-
Tgal
07: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$8,946
Cost:
$16,000
- - $8,946 1,353 - - - - - - -
-
kWh
$8,946
1,353
kW-months/year
-
-
MMBtu
-
-
gal
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,760
Cost:
$500
$3,200 60,393 $560 85 - - - - - - $3,200
60,393
kWh
$560
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$487,139
Cost:
$556,575
$266,956 5,036,919 $60,574 9,164 $141,837 25,577 $10,781 5,000,000 $6,991 - $266,956
5,036,919
kWh
$60,574
9,164
kW-months/year
$141,837
25,577
MMBtu
$10,781
5,000,000
gal
$6,991
-
Tgal
TOTAL IMPLEMENTED Savings:
$304,400
Cost:
$175,075
$45,819 864,519 $8,002 1,211 $232,807 20,018 $10,781 5,000,000 $6,991 - $45,819
864,519
kWh
$8,002
1,211
kW-months/year
$232,807
20,018
MMBtu
$10,781
5,000,000
gal
$6,991
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Water Consumption