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IAC Assessment: LE0231
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IAC Assessment: LE0231
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IAC Center Lehigh University
Assessment Year 2006
Principal Product Corrugated Cardboard Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 150,000
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,838 4,967,500 kWh $0.08
Electricity Demand $77,008 12,792 kW-months/year $6.02
Natural Gas $333,080 52,193 MMBtu $6.38
TOTAL ENERGY COSTS $804,926
RECOMMENDED SAVINGS* $412,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,625
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$140,853
Cost:
$660,000
$295,776 3,744,000 $43,344 7,200 - - $(-198,267) - - - $295,776
3,744,000
kWh
$43,344
7,200
kW-months/year
-
-
$
$(-198,267)
-
MMBtu
-
-
lb
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$128,263
Cost:
$120,000
$9,811 124,188 $1,926 320 - - $8,326 1,305 $108,200 - $9,811
124,188
kWh
$1,926
320
kW-months/year
-
-
$
$8,326
1,305
MMBtu
$108,200
-
lb
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$29,942
Cost:
$13,500
$26,115 330,575 $3,827 636 - - - - - - $26,115
330,575
kWh
$3,827
636
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$26,565
Cost:
$51,000
$5,780 73,162 $847 141 $19,938 - - - - - $5,780
73,162
kWh
$847
141
kW-months/year
$19,938
-
$
-
-
MMBtu
-
-
lb
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$21,498
Cost:
$4,500
- - - - - - $21,498 3,370 - - -
-
kWh
-
-
kW-months/year
-
-
$
$21,498
3,370
MMBtu
-
-
lb
06: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$17,212
Cost:
$12,500
- - - - - - $17,212 2,698 - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,212
2,698
MMBtu
-
-
lb
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,394
Cost:
$13,060
- - - - - - $16,394 2,855 - - -
-
kWh
-
-
kW-months/year
-
-
$
$16,394
2,855
MMBtu
-
-
lb
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,127
Cost:
$400
$11,449 144,929 $1,678 279 - - - - - - $11,449
144,929
kWh
$1,678
279
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
09: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$7,881
Cost:
$2,500
- - - - - - $7,881 1,235 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,881
1,235
MMBtu
-
-
lb
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,915
Cost:
$189
$2,915 36,899 - - - - - - - - $2,915
36,899
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,485
Cost:
$3,600
- - - - - - $2,485 389 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,485
389
MMBtu
-
-
lb
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,229
Cost:
$500
$1,811 22,916 $418 69 - - - - - - $1,811
22,916
kWh
$418
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,076
Cost:
$300
$3,076 38,938 - - - - - - - - $3,076
38,938
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$412,440
Cost:
$882,049
$356,733 4,515,607 $52,040 8,645 $19,938 - $(-124,471) 11,852 $108,200 - $356,733
4,515,607
kWh
$52,040
8,645
kW-months/year
$19,938
-
$
$(-124,471)
11,852
MMBtu
$108,200
-
lb
TOTAL IMPLEMENTED Savings:
$121,625
Cost:
$88,189
$46,259 585,565 $6,352 1,056 $19,938 - $49,076 7,692 - - $46,259
585,565
kWh
$6,352
1,056
kW-months/year
$19,938
-
$
$49,076
7,692
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)