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IAC Assessment: LE0237
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IAC Assessment: LE0237
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IAC Center Lehigh University
Assessment Year 2006
Principal Product Bulk Pharmaceutical Products
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 67,500
Annual Production 500 Tons
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,029,337 17,847,000 kWh $0.06
Electricity Demand $176,627 27,512 kW-months/year $6.42
Natural Gas $1,664,273 191,268 MMBtu $8.70
Fuel Oil #2 $58,360 5,721 MMBtu $10.20
TOTAL ENERGY COSTS $2,928,597
RECOMMENDED SAVINGS* $320,067 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,993
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.5194 REDESIGN PROCESS Savings:
$149,763
Cost:
$12,500
- - - - $149,763 17,214 - - - - - - -
-
kWh
-
-
kW-months/year
$149,763
17,214
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$89,692
Cost:
$7,500
$72,524 1,250,417 $8,854 1,379 - - - - $6,000 - $2,314 - $72,524
1,250,417
kWh
$8,854
1,379
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,000
-
$
$2,314
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$64,774
Cost:
$2,000
- - - - - - $61,690 1,028,160 - - $3,084 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$61,690
1,028,160
Tgal
-
-
$
$3,084
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,057
Cost:
$1,000
$4,391 75,712 $666 104 - - - - - - - - $4,391
75,712
kWh
$666
104
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,961
Cost:
$200
- - - - $3,961 455 - - - - - - -
-
kWh
-
-
kW-months/year
$3,961
455
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,658
Cost:
$3,000
$2,920 50,339 $738 115 - - - - - - - - $2,920
50,339
kWh
$738
115
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,162
Cost:
$900
$3,162 54,513 - - - - - - - - - - $3,162
54,513
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$320,067
Cost:
$27,100
$82,997 1,430,981 $10,258 1,598 $153,724 17,669 $61,690 1,028,160 $6,000 - $5,398 - $82,997
1,430,981
kWh
$10,258
1,598
kW-months/year
$153,724
17,669
MMBtu
$61,690
1,028,160
Tgal
$6,000
-
$
$5,398
-
Tgal
TOTAL IMPLEMENTED Savings:
$72,993
Cost:
$3,900
$7,553 130,225 $666 104 - - $61,690 1,028,160 - - $3,084 - $7,553
130,225
kWh
$666
104
kW-months/year
-
-
MMBtu
$61,690
1,028,160
Tgal
-
-
$
$3,084
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption