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IAC Assessment: LE0239
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IAC Assessment: LE0239
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IAC Center Lehigh University
Assessment Year 2006
Principal Product polyols
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 128
Plant Area (Sq.Ft.) 2,530,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,399,629 23,188,060 kWh $0.06
Natural Gas $1,342,166 129,901 MMBtu $10.33
Fuel Oil #6 $6,477,208 962,965 MMBtu $6.73
TOTAL ENERGY COSTS $9,219,003
RECOMMENDED SAVINGS* $1,046,439 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$392,390
Cost:
$95,000
- - - - $337,162 32,639 $25,221 15,000,000 $30,007 - -
-
kWh
-
-
kW-months/year
$337,162
32,639
MMBtu
$25,221
15,000,000
Tgal
$30,007
-
Tgal
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$280,038
Cost:
$31,000
- - - - $280,038 27,110 - - - - -
-
kWh
-
-
kW-months/year
$280,038
27,110
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$204,235
Cost:
$200,000
- - - - $188,050 17,623 $7,391 4,400,000 $8,794 - -
-
kWh
-
-
kW-months/year
$188,050
17,623
MMBtu
$7,391
4,400,000
Tgal
$8,794
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$115,069
Cost:
$20,000
$101,131 1,685,517 $13,938 2,315 - - - - - - $101,131
1,685,517
kWh
$13,938
2,315
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.2514 COVER OPEN TANKS Savings:
$23,836
Cost:
$30,000
- - - - $23,836 2,307 - - - - -
-
kWh
-
-
kW-months/year
$23,836
2,307
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,473
Cost:
$28,000
- - - - $14,473 1,401 - - - - -
-
kWh
-
-
kW-months/year
$14,473
1,401
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$10,599
Cost:
$7,500
- - - - $10,599 1,026 - - - - -
-
kWh
-
-
kW-months/year
$10,599
1,026
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,312
Cost:
$2,528
- - - - $4,312 417 - - - - -
-
kWh
-
-
kW-months/year
$4,312
417
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,132
Cost:
$6,000
- - $1,132 188 - - - - - - -
-
kWh
$1,132
188
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$355
Cost:
$500
- - - - $355 34 - - - - -
-
kWh
-
-
kW-months/year
$355
34
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,046,439
Cost:
$420,528
$101,131 1,685,517 $15,070 2,503 $858,825 82,557 $32,612 19,400,000 $38,801 - $101,131
1,685,517
kWh
$15,070
2,503
kW-months/year
$858,825
82,557
MMBtu
$32,612
19,400,000
Tgal
$38,801
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption