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IAC Assessment: LE0247
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IAC Assessment: LE0247
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IAC Center Lehigh University
Assessment Year 2006
Principal Product Aluminum organic chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $5,000,000-$10,000,000
# of Employees 21
Plant Area (Sq.Ft.) 20,168
Annual Production 2,147,483,647 Pounds
Production Hrs. Annual 7,344
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,925 891,800 kWh $0.07
Electricity Demand $8,049 1,845 kW-months/year $4.36
Fuel Oil #2 $122,291 10,878 MMBtu $11.24
TOTAL ENERGY COSTS $190,265
RECOMMENDED SAVINGS* $312,863 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,883
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Primary Raw Material Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.1224 REPLACE BOILER Savings:
$115,080
Cost:
$223,000
- - - - $115,080 2,380 - - - - -
-
kWh
-
-
kW-months/year
$115,080
2,380
MMBtu
-
-
$
-
-
%
02: 3.1172 REVISE RAW MATERIAL SPECS Savings:
$106,250
Cost:
$60,000
- - - - - - - - $106,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$106,250
-
%
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$26,312
Cost:
$16,000
- - - - $26,312 2,341 - - - - -
-
kWh
-
-
kW-months/year
$26,312
2,341
MMBtu
-
-
$
-
-
%
04: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$24,012
Cost:
$20,000
- - - - - - $24,012 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,012
-
$
-
-
%
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,245
Cost:
$15,000
- - - - $23,245 2,068 - - - - -
-
kWh
-
-
kW-months/year
$23,245
2,068
MMBtu
-
-
$
-
-
%
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,646
Cost:
$2,500
- - - - $11,646 1,036 - - - - -
-
kWh
-
-
kW-months/year
$11,646
1,036
MMBtu
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,225
Cost:
$1,152
- - - - $1,225 109 - - - - -
-
kWh
-
-
kW-months/year
$1,225
109
MMBtu
-
-
$
-
-
%
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,181
Cost:
$300
$1,181 17,626 - - - - - - - - $1,181
17,626
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,912
Cost:
$3,722
$3,533 52,710 $379 87 - - - - - - $3,533
52,710
kWh
$379
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$312,863
Cost:
$341,674
$4,714 70,336 $379 87 $177,508 7,934 $24,012 - $106,250 - $4,714
70,336
kWh
$379
87
kW-months/year
$177,508
7,934
MMBtu
$24,012
-
$
$106,250
-
%
TOTAL IMPLEMENTED Savings:
$36,883
Cost:
$23,652
- - - - $12,871 1,145 $24,012 - - - -
-
kWh
-
-
kW-months/year
$12,871
1,145
MMBtu
$24,012
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Fuel Oil #2 Primary Raw Material Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Primary Raw Material Increase in Production