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IAC Assessment: LE0249
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IAC Assessment: LE0249
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IAC Center Lehigh University
Assessment Year 2007
Principal Product corrugated cartons
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 117,000
Annual Production 500,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $287,641 4,336,800 kWh $0.07
Electricity Demand $167,194 12,991 kW-months/year $12.87
Fuel Oil #2 $360,906 37,286 MMBtu $9.68
TOTAL ENERGY COSTS $815,741
RECOMMENDED SAVINGS* $247,446 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $205,544
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Electricity Usage Electricity Demand Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu
01: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$143,645
Cost:
$50,000
- - - - $143,645 14,968 -
-
kWh
-
-
kW-months/year
$143,645
14,968
MMBtu
02: 2.5122 REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS Savings:
$61,899
Cost:
$515,000
$24,579 372,403 $3,072 239 $34,248 3,538 $24,579
372,403
kWh
$3,072
239
kW-months/year
$34,248
3,538
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$20,393
Cost:
$80,000
$20,393 308,978 - - - - $20,393
308,978
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,675
Cost:
$700
$8,675 131,437 - - - - $8,675
131,437
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,335
Cost:
$200
$3,947 59,804 $1,388 108 - - $3,947
59,804
kWh
$1,388
108
kW-months/year
-
-
MMBtu
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,016
Cost:
$2,000
- - $5,016 390 - - -
-
kWh
$5,016
390
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,483
Cost:
$1,000
$1,741 26,383 $742 58 - - $1,741
26,383
kWh
$742
58
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$247,446
Cost:
$648,900
$59,335 899,005 $10,218 795 $177,893 18,506 $59,335
899,005
kWh
$10,218
795
kW-months/year
$177,893
18,506
MMBtu
TOTAL IMPLEMENTED Savings:
$205,544
Cost:
$565,000
$24,579 372,403 $3,072 239 $177,893 18,506 $24,579
372,403
kWh
$3,072
239
kW-months/year
$177,893
18,506
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Fuel Oil #2 Electricity Usage Electricity Demand Fuel Oil #2