IAC logo
IAC Assessment: LE0255
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LE0255
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Lehigh University
Assessment Year 2007
Principal Product corrugated packaging and displays
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 205
Plant Area (Sq.Ft.) 198,500
Annual Production 45,000 Tons
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $245,274 5,440,762 kWh $0.05
Electricity Demand $130,887 13,705 kW-months/year $9.55
Natural Gas $882,539 56,123 MMBtu $15.73
TOTAL ENERGY COSTS $1,258,700
RECOMMENDED SAVINGS* $549,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $486,319
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$433,831
Cost:
$500
- - - - $433,831 - - - -
-
kWh
-
-
kW-months/year
$433,831
-
MMBtu
-
-
%
02: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$44,000
Cost:
$3,000
- - - - - - $44,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$44,000
-
%
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$23,595
Cost:
$5,000
- - - - $23,595 1,500 - - -
-
kWh
-
-
kW-months/year
$23,595
1,500
MMBtu
-
-
%
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$19,641
Cost:
$29,600
- - - - $19,641 1,249 - - -
-
kWh
-
-
kW-months/year
$19,641
1,249
MMBtu
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,252
Cost:
$1,000
$6,495 144,330 $2,757 289 - - - - $6,495
144,330
kWh
$2,757
289
kW-months/year
-
-
MMBtu
-
-
%
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,146
Cost:
$21,000
- - $9,146 958 - - - - -
-
kWh
$9,146
958
kW-months/year
-
-
MMBtu
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,471
Cost:
$1,500
$3,038 67,535 $1,433 150 - - - - $3,038
67,535
kWh
$1,433
150
kW-months/year
-
-
MMBtu
-
-
%
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,186
Cost:
$420
$1,495 33,210 $1,691 177 - - - - $1,495
33,210
kWh
$1,691
177
kW-months/year
-
-
MMBtu
-
-
%
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,278
Cost:
$2,500
$1,333 29,648 $945 99 - - - - $1,333
29,648
kWh
$945
99
kW-months/year
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$549,400
Cost:
$64,520
$12,361 274,723 $15,972 1,673 $477,067 2,749 $44,000 - $12,361
274,723
kWh
$15,972
1,673
kW-months/year
$477,067
2,749
MMBtu
$44,000
-
%
TOTAL IMPLEMENTED Savings:
$486,319
Cost:
$36,100
$6,495 144,330 $2,757 289 $477,067 2,749 - - $6,495
144,330
kWh
$2,757
289
kW-months/year
$477,067
2,749
MMBtu
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production