Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Aluminum Wire, Cable |
| NAICS | 331318 - Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3357 - Nonferrous Wiredrawing & Insulating |
| Sales | >$500,000,000 |
| # of Employees | 212 |
| Plant Area (Sq.Ft.) | 400,000 |
| Annual Production | 106,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,003,535 | 18,788,000 | kWh | $0.05 |
| Electricity Demand | $225,637 | 35,575 | kW-months/year | $6.34 |
| Natural Gas | $378,113 | 40,725 | MMBtu | $9.28 |
| TOTAL ENERGY COSTS | $1,607,285 | |||
| RECOMMENDED SAVINGS* | $234,422 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $110,469 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | LPG | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT |
Savings: $94,198 Cost: $45,000 |
$69,138 | 1,304,476 | $4,220 | 666 | - | - | - | - | $10,000 | - | $10,840 | - | - | - |
$69,138 1,304,476 kWh |
$4,220 666 kW-months/year |
- - MMBtu |
- - MMBtu |
$10,000 - $ |
$10,840 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $35,042 Cost: $875 |
$23,294 | 439,518 | - | - | $11,748 | 1,266 | - | - | - | - | - | - | - | - |
$23,294 439,518 kWh |
- - kW-months/year |
$11,748 1,266 MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $27,263 Cost: $40,000 |
$22,280 | 420,382 | $4,983 | 786 | - | - | - | - | - | - | - | - | - | - |
$22,280 420,382 kWh |
$4,983 786 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $17,604 Cost: $3,900 |
- | - | - | - | - | - | $17,604 | 1,897 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$17,604 1,897 MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $14,909 Cost: $30,000 |
- | - | - | - | $14,909 | 1,607 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$14,909 1,607 MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $13,337 Cost: $3,000 |
$11,359 | 214,323 | $1,978 | 312 | - | - | - | - | - | - | - | - | - | - |
$11,359 214,323 kWh |
$1,978 312 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $6,931 Cost: $1,000 |
- | - | - | - | $6,931 | 747 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,931 747 MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC |
Savings: $5,095 Cost: $7,278 |
- | - | - | - | $5,095 | 549 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,095 549 MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,934 Cost: $1,000 |
$1,907 | 35,983 | $1,027 | 162 | - | - | - | - | - | - | - | - | - | - |
$1,907 35,983 kWh |
$1,027 162 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,865 Cost: $150 |
$1,586 | 29,926 | $279 | 44 | - | - | - | - | - | - | - | - | - | - |
$1,586 29,926 kWh |
$279 44 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $804 Cost: $500 |
$703 | 13,265 | $101 | 16 | - | - | - | - | - | - | - | - | - | - |
$703 13,265 kWh |
$101 16 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 12: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $704 Cost: $255 |
$637 | 12,012 | $57 | 9 | - | - | - | - | - | - | - | - | $10 | - |
$637 12,012 kWh |
$57 9 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
$10 - $ |
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| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $13,736 Cost: $54,562 |
$11,483 | 216,667 | $2,003 | 316 | - | - | - | - | - | - | - | - | $250 | - |
$11,483 216,667 kWh |
$2,003 316 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
$250 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $234,422 Cost: $187,520 |
$142,387 | 2,686,552 | $14,648 | 2,311 | $38,683 | 4,169 | $17,604 | 1,897 | $10,000 | - | $10,840 | - | $260 | - | $142,387 2,686,552 kWh |
$14,648 2,311 kW-months/year |
$38,683 4,169 MMBtu |
$17,604 1,897 MMBtu |
$10,000 - $ |
$10,840 - $ |
$260 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $110,469 Cost: $49,000 |
$82,404 | 1,554,782 | $7,225 | 1,140 | - | - | - | - | $10,000 | - | $10,840 | - | - | - | $82,404 1,554,782 kWh |
$7,225 1,140 kW-months/year |
- - MMBtu |
- - MMBtu |
$10,000 - $ |
$10,840 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | LPG | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||