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IAC Assessment: LE0272
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IAC Assessment: LE0272
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IAC Center Lehigh University
Assessment Year 2008
Principal Product rolled and coated aluminum
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $10,000,000-$50,000,000
# of Employees 154
Plant Area (Sq.Ft.) 250,000
Annual Production 20,800,000 Pounds
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $540,554 11,567,403 kWh $0.05
Electricity Demand $262,201 36,184 kW-months/year $7.25
Natural Gas $928,287 80,380 MMBtu $11.55
TOTAL ENERGY COSTS $1,731,042
RECOMMENDED SAVINGS* $248,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,361
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$130,841
Cost:
$80,000
$95,490 2,031,706 $35,351 4,876 - - - - $95,490
2,031,706
kWh
$35,351
4,876
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$53,138
Cost:
$6,600
$40,610 864,037 $12,528 1,728 - - - - $40,610
864,037
kWh
$12,528
1,728
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7262 SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS Savings:
$18,111
Cost:
$40,000
- - - - $18,111 1,568 - - -
-
kWh
-
-
kW-months/year
$18,111
1,568
MMBtu
-
-
$
04: 2.7262 SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS Savings:
$17,652
Cost:
$6,200
$1,174 24,976 $181 25 $16,297 1,411 - - $1,174
24,976
kWh
$181
25
kW-months/year
$16,297
1,411
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,361
Cost:
$272
$3,331 70,882 $1,030 142 - - - - $3,331
70,882
kWh
$1,030
142
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,647
Cost:
$480
$2,647 56,311 - - - - - - $2,647
56,311
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,150
Cost:
$92,543
$14,458 307,617 $5,285 729 - - $2,407 - $14,458
307,617
kWh
$5,285
729
kW-months/year
-
-
MMBtu
$2,407
-
$
TOTAL RECOMMENDED Savings:
$248,900
Cost:
$226,095
$157,710 3,355,529 $54,375 7,500 $34,408 2,979 $2,407 - $157,710
3,355,529
kWh
$54,375
7,500
kW-months/year
$34,408
2,979
MMBtu
$2,407
-
$
TOTAL IMPLEMENTED Savings:
$4,361
Cost:
$272
$3,331 70,882 $1,030 142 - - - - $3,331
70,882
kWh
$1,030
142
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost