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IAC Assessment: LE0278
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IAC Assessment: LE0278
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IAC Center Lehigh University
Assessment Year 2008
Principal Product Elevator
NAICS 333921 - Elevator and Moving Stairway Manufacturing
SIC 3534 - Elevators And Moving Stairways
Sales $100,000,000-$500,000,000
# of Employees 367
Plant Area (Sq.Ft.) 300,000
Annual Production 6,500 Pieces
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $564,671 10,147,970 kWh $0.06
Electricity Demand $138,266 19,357 kW-months/year $7.14
Natural Gas $623,797 103,391 MMBtu $6.03
TOTAL ENERGY COSTS $1,326,734
RECOMMENDED SAVINGS* $264,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,151
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$94,158
Cost:
$132,748
$15,394 274,901 - - - - $78,764 13,062 - - $15,394
274,901
kWh
-
-
kW-months/year
-
-
$
$78,764
13,062
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$36,970
Cost:
$760
$2,298 41,030 - - - - $34,672 5,750 - - $2,298
41,030
kWh
-
-
kW-months/year
-
-
$
$34,672
5,750
MMBtu
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$17,728
Cost:
$16,000
- - - - - - $17,728 2,940 - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,728
2,940
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$12,408
Cost:
$9,600
$12,408 221,562 - - - - - - - - $12,408
221,562
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$10,716
Cost:
$1,200
- - - - $(-1,344) - $12,060 2,000 - - -
-
kWh
-
-
kW-months/year
$(-1,344)
-
$
$12,060
2,000
MMBtu
-
-
$
06: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$8,828
Cost:
$7,000
- - - - - - $8,828 1,464 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,828
1,464
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,783
Cost:
$7,000
- - - - - - $6,783 1,125 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,783
1,125
MMBtu
-
-
$
08: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$7,669
Cost:
$500
- - - - - - $7,669 1,272 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,669
1,272
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,894
Cost:
$304
$4,694 83,826 $1,200 168 - - - - - - $4,694
83,826
kWh
$1,200
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,764
Cost:
$800
$2,950 52,687 $814 114 - - - - - - $2,950
52,687
kWh
$814
114
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,195
Cost:
$1,824
$2,545 45,443 $650 91 - - - - - - $2,545
45,443
kWh
$650
91
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$2,387
Cost:
$3,290
- - - - - - $2,387 396 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,387
396
MMBtu
-
-
$
13: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,785
Cost:
$450
$1,785 31,882 - - - - - - - - $1,785
31,882
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$52,373
Cost:
$142,010
$42,073 751,302 $10,731 1,503 - - - - $(-431) - $42,073
751,302
kWh
$10,731
1,503
kW-months/year
-
-
$
-
-
MMBtu
$(-431)
-
$
TOTAL RECOMMENDED Savings:
$264,658
Cost:
$323,486
$84,147 1,502,633 $13,395 1,876 $(-1,344) - $168,891 28,009 $(-431) - $84,147
1,502,633
kWh
$13,395
1,876
kW-months/year
$(-1,344)
-
$
$168,891
28,009
MMBtu
$(-431)
-
$
TOTAL IMPLEMENTED Savings:
$103,151
Cost:
$152,044
$48,701 869,657 $11,381 1,594 - - $43,500 7,214 $(-431) - $48,701
869,657
kWh
$11,381
1,594
kW-months/year
-
-
$
$43,500
7,214
MMBtu
$(-431)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost