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IAC Assessment: LE0280
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IAC Assessment: LE0280
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IAC Center Lehigh University
Assessment Year 2008
Principal Product Specialty machine components
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 238
Plant Area (Sq.Ft.) 107,000
Annual Production 587,000 Pieces
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $299,292 6,899,317 kWh $0.04
Electricity Demand $140,079 14,549 kW-months/year $9.63
Natural Gas $42,748 5,223 MMBtu $8.18
TOTAL ENERGY COSTS $482,119
RECOMMENDED SAVINGS* $65,292 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,502
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$23,492
Cost:
$40,000
$17,964 417,781 $5,528 574 - - - - $17,964
417,781
kWh
$5,528
574
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,407
Cost:
$3,000
$8,407 195,512 - - - - - - $8,407
195,512
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,749
Cost:
$980
$3,630 84,461 $1,119 116 - - - - $3,630
84,461
kWh
$1,119
116
kW-months/year
-
-
MMBtu
-
-
$
04: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,154
Cost:
$12,000
$1,411 32,824 $1,743 181 - - - - $1,411
32,824
kWh
$1,743
181
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,767
Cost:
$1,000
$1,732 31,434 $35 4 - - - - $1,732
31,434
kWh
$35
4
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$144
Cost:
$560
- - - - $144 18 - - -
-
kWh
-
-
kW-months/year
$144
18
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,579
Cost:
$65,839
$17,723 412,156 $6,040 627 - - $(-184) - $17,723
412,156
kWh
$6,040
627
kW-months/year
-
-
MMBtu
$(-184)
-
$
TOTAL RECOMMENDED Savings:
$65,292
Cost:
$123,379
$50,867 1,174,168 $14,465 1,502 $144 18 $(-184) - $50,867
1,174,168
kWh
$14,465
1,502
kW-months/year
$144
18
MMBtu
$(-184)
-
$
TOTAL IMPLEMENTED Savings:
$38,502
Cost:
$70,819
$31,492 723,563 $7,194 747 - - $(-184) - $31,492
723,563
kWh
$7,194
747
kW-months/year
-
-
MMBtu
$(-184)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost