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IAC Assessment: LE0284
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IAC Assessment: LE0284
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IAC Center Lehigh University
Assessment Year 2009
Principal Product confections, snacks
NAICS 311352 - Confectionery Manufacturing from Purchased Chocolate
SIC 2064 - Candy & Other Confectionery Products
Sales $50,000,000-$100,000,000
# of Employees 254
Plant Area (Sq.Ft.) 200,000
Annual Production 18,200,000 Pounds
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $326,152 7,333,200 kWh $0.04
Electricity Demand $158,198 25,957 kW-months/year $6.09
Natural Gas $228,749 24,919 MMBtu $9.18
TOTAL ENERGY COSTS $713,099
RECOMMENDED SAVINGS* $121,048 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,107
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$42,827
Cost:
$30,000
- - - - $42,827 5,738 -
-
kWh
-
-
kW-months/year
$42,827
5,738
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,473
Cost:
$20,000
- - - - $26,473 2,884 -
-
kWh
-
-
kW-months/year
$26,473
2,884
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,124
Cost:
$8,000
- - - - $11,124 1,212 -
-
kWh
-
-
kW-months/year
$11,124
1,212
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,628
Cost:
$1,760
$7,592 172,115 $2,036 337 - - $7,592
172,115
kWh
$2,036
337
kW-months/year
-
-
MMBtu
05: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$7,038
Cost:
$28,000
- - - - $7,038 767 -
-
kWh
-
-
kW-months/year
$7,038
767
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,526
Cost:
$8,000
- - - - $6,526 711 -
-
kWh
-
-
kW-months/year
$6,526
711
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,560
Cost:
$7,000
$3,585 81,518 $975 160 - - $3,585
81,518
kWh
$975
160
kW-months/year
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,911
Cost:
$320
$2,289 52,047 $622 102 - - $2,289
52,047
kWh
$622
102
kW-months/year
-
-
MMBtu
09: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,855
Cost:
$2,000
- - - - $2,855 311 -
-
kWh
-
-
kW-months/year
$2,855
311
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,713
Cost:
$224
$1,347 30,612 $366 60 - - $1,347
30,612
kWh
$366
60
kW-months/year
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$771
Cost:
$800
$594 13,487 $177 29 - - $594
13,487
kWh
$177
29
kW-months/year
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,937
Cost:
$10,491
$3,120 68,140 $817 134 - - $3,120
68,140
kWh
$817
134
kW-months/year
-
-
MMBtu
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$685
Cost:
$675
$685 15,581 - - - - $685
15,581
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$121,048
Cost:
$117,270
$19,212 433,500 $4,993 822 $96,843 11,623 $19,212
433,500
kWh
$4,993
822
kW-months/year
$96,843
11,623
MMBtu
TOTAL IMPLEMENTED Savings:
$17,107
Cost:
$4,304
$11,228 254,774 $3,024 499 $2,855 311 $11,228
254,774
kWh
$3,024
499
kW-months/year
$2,855
311
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas