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IAC Assessment: LE0308
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IAC Assessment: LE0308
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IAC Center Lehigh University
Assessment Year 2010
Principal Product Fire fighting foam
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 16
Plant Area (Sq.Ft.) 100,000
Annual Production 1,000 Thousand Gallons
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,851 431,036 kWh $0.14
Natural Gas $176,783 19,009 MMBtu $9.30
TOTAL ENERGY COSTS $237,634
RECOMMENDED SAVINGS* $77,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,118
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$21,676
Cost:
$250
$13,931 98,803 $7,745 833 $13,931
98,803
kWh
$7,745
833
MMBtu
02: 2.1224 REPLACE BOILER Savings:
$18,600
Cost:
$210,000
- - $18,600 2,000 -
-
kWh
$18,600
2,000
MMBtu
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$10,731
Cost:
$12,600
- - $10,731 1,154 -
-
kWh
$10,731
1,154
MMBtu
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,965
Cost:
$25,000
- - $8,965 964 -
-
kWh
$8,965
964
MMBtu
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$7,842
Cost:
$6,180
- - $7,842 843 -
-
kWh
$7,842
843
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,037
Cost:
$1,720
$2,037 14,446 - - $2,037
14,446
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,146
Cost:
$700
$1,146 8,131 - - $1,146
8,131
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,733
Cost:
$7,344
$2,733 16,211 - - $2,733
16,211
kWh
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,491
Cost:
$7,592
$2,491 17,001 - - $2,491
17,001
kWh
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$971
Cost:
$14,300
$971 6,897 - - $971
6,897
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$77,192
Cost:
$285,686
$23,309 161,489 $53,883 5,794 $23,309
161,489
kWh
$53,883
5,794
MMBtu
TOTAL IMPLEMENTED Savings:
$48,118
Cost:
$216,430
$13,931 98,803 $34,187 3,676 $13,931
98,803
kWh
$34,187
3,676
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas