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IAC Assessment: LE0313
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IAC Assessment: LE0313
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IAC Center Lehigh University
Assessment Year 2011
Principal Product Narrow fabrics
NAICS 313220 - Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241 - Narrow Fabric Mills
Sales $100,000,000-$500,000,000
# of Employees 253
Plant Area (Sq.Ft.) 150,000
Annual Production 50,000,000 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,948 4,325,953 kWh $0.09
Electricity Demand $68,045 9,552 kW-months/year $7.12
Natural Gas $455,551 39,365 MMBtu $11.57
TOTAL ENERGY COSTS $904,292
RECOMMENDED SAVINGS* $57,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,365
Cost:
$25,000
$8,650 125,357 $1,715 241 - - - - $8,650
125,357
kWh
$1,715
241
kW-months/year
-
-
$
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,529
Cost:
$16,000
- - - - - - $8,529 737 -
-
kWh
-
-
kW-months/year
-
-
$
$8,529
737
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,031
Cost:
$960
$6,699 97,080 $1,332 187 - - - - $6,699
97,080
kWh
$1,332
187
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$7,324
Cost:
$20,000
- - - - - - $7,324 633 -
-
kWh
-
-
kW-months/year
-
-
$
$7,324
633
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,313
Cost:
$960
$5,313 76,994 - - - - - - $5,313
76,994
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,587
Cost:
$105,000
$1,064 15,411 $50 7 - - $3,473 300 $1,064
15,411
kWh
$50
7
kW-months/year
-
-
$
$3,473
300
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,422
Cost:
$200
$1,852 26,837 $570 80 - - - - $1,852
26,837
kWh
$570
80
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,655
Cost:
-
- - - - - - $1,655 141 -
-
kWh
-
-
kW-months/year
-
-
$
$1,655
141
MMBtu
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$559
Cost:
$315
- - - - - - $559 48 -
-
kWh
-
-
kW-months/year
-
-
$
$559
48
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,746
Cost:
$16,016
$3,189 46,213 $634 89 $1,923 - - - $3,189
46,213
kWh
$634
89
kW-months/year
$1,923
-
$
-
-
MMBtu
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,827
Cost:
$2,302
$1,827 20,670 - - - - - - $1,827
20,670
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,016
Cost:
$1,814
$845 12,243 $171 24 - - - - $845
12,243
kWh
$171
24
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$57,374
Cost:
$188,567
$29,439 420,805 $4,472 628 $1,923 - $21,540 1,859 $29,439
420,805
kWh
$4,472
628
kW-months/year
$1,923
-
$
$21,540
1,859
MMBtu
TOTAL IMPLEMENTED Savings:
$28,855
Cost:
$132,235
$21,726 314,842 $3,097 435 - - $4,032 348 $21,726
314,842
kWh
$3,097
435
kW-months/year
-
-
$
$4,032
348
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas