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IAC Assessment: LE0315
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IAC Assessment: LE0315
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IAC Center Lehigh University
Assessment Year 2011
Principal Product Frozen Food
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2053 - Frozen Bakery Products, Except Bread
Sales $100,000,000-$500,000,000
# of Employees 329
Plant Area (Sq.Ft.) 233,000
Annual Production 64,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,061,733 18,520,951 kWh $0.06
Electricity Demand $516,916 35,132 kW-months/year $14.71
Natural Gas $323,347 59,394 MMBtu $5.44
TOTAL ENERGY COSTS $1,901,996
RECOMMENDED SAVINGS* $541,066 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,698
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$404,827
Cost:
$2,200,000
$957,600 16,800,000 $353,040 24,000 $(-905,813) (-166,510) - - $957,600
16,800,000
kWh
$353,040
24,000
kW-months/year
$(-905,813)
(-166,510)
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$48,359
Cost:
$25,500
$32,319 567,003 $16,040 1,090 - - - - $32,319
567,003
kWh
$16,040
1,090
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$25,842
Cost:
$2,500
- - $25,842 1,757 - - - - -
-
kWh
$25,842
1,757
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$22,464
Cost:
$250
$16,097 282,408 - - $6,367 1,170 - - $16,097
282,408
kWh
-
-
kW-months/year
$6,367
1,170
MMBtu
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$18,864
Cost:
$50,000
$5,332 93,542 $2,265 158 $9,267 1,703 $2,000 - $5,332
93,542
kWh
$2,265
158
kW-months/year
$9,267
1,703
MMBtu
$2,000
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,689
Cost:
$40
$5,675 99,572 $2,014 137 - - - - $5,675
99,572
kWh
$2,014
137
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$6,281
Cost:
$20,000
- - - - $6,281 1,154 - - -
-
kWh
-
-
kW-months/year
$6,281
1,154
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,370
Cost:
$2,000
$3,230 56,631 $2,140 145 - - - - $3,230
56,631
kWh
$2,140
145
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,370
Cost:
$249
- - - - $1,370 252 - - -
-
kWh
-
-
kW-months/year
$1,370
252
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$541,066
Cost:
$2,300,539
$1,020,253 17,899,156 $401,341 27,287 $(-882,528) (-162,231) $2,000 - $1,020,253
17,899,156
kWh
$401,341
27,287
kW-months/year
$(-882,528)
(-162,231)
MMBtu
$2,000
-
$
TOTAL IMPLEMENTED Savings:
$42,698
Cost:
$50,499
$21,429 375,950 $2,265 158 $17,004 3,125 $2,000 - $21,429
375,950
kWh
$2,265
158
kW-months/year
$17,004
3,125
MMBtu
$2,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes