Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews starting with December 31, 2023
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2023, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
Learn More:
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews starting with December 31, 2023
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2011 |
| Principal Product | Vinyl Film |
| NAICS | 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3083 - Laminated Plastics Plate & Sheet |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 46 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 63,000 Thousand Feet |
| Production Hrs. Annual | 6,000 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $737,130 | 14,397,600 | kWh | $0.05 |
| Electricity Demand | $264,643 | 30,770 | kW-months/year | $8.60 |
| Natural Gas | $948,636 | 103,342 | MMBtu | $9.18 |
| TOTAL ENERGY COSTS | $1,950,409 | |||
| RECOMMENDED SAVINGS* | $668,178 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $605,353 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1224 REPLACE BOILER |
Savings: $284,580 Cost: $500,000 |
- | - | - | - | $284,580 | 31,000 | - | - |
- - kWh |
- - kW-months/year |
$284,580 31,000 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $185,253 Cost: $118,000 |
- | - | - | - | $185,253 | 20,180 | - | - |
- - kWh |
- - kW-months/year |
$185,253 20,180 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $57,617 Cost: $13,469 |
$44,786 | 878,173 | $12,831 | 1,492 | - | - | - | - |
$44,786 878,173 kWh |
$12,831 1,492 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER |
Savings: $28,496 Cost: $10,000 |
$28,496 | 558,742 | - | - | - | - | - | - |
$28,496 558,742 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $24,299 Cost: $75,000 |
- | - | - | - | $24,299 | 2,647 | - | - |
- - kWh |
- - kW-months/year |
$24,299 2,647 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $23,321 Cost: $4,200 |
- | - | - | - | $23,321 | 2,540 | - | - |
- - kWh |
- - kW-months/year |
$23,321 2,540 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $12,721 Cost: $22,000 |
- | - | - | - | $12,721 | 1,385 | - | - |
- - kWh |
- - kW-months/year |
$12,721 1,385 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $11,375 Cost: $100,000 |
$1,354 | 26,541 | $22 | 3 | - | - | $10,000 | - |
$1,354 26,541 kWh |
$22 3 kW-months/year |
- - MMBtu |
$10,000 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $8,387 Cost: $8,000 |
$6,332 | 124,153 | $2,055 | 239 | - | - | - | - |
$6,332 124,153 kWh |
$2,055 239 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $8,358 Cost: $870 |
$8,358 | 163,888 | - | - | - | - | - | - |
$8,358 163,888 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $7,938 Cost: $3,000 |
- | - | $7,938 | 923 | - | - | - | - |
- - kWh |
$7,938 923 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $6,001 Cost: $4,500 |
$4,917 | 96,419 | $1,084 | 126 | - | - | - | - |
$4,917 96,419 kWh |
$1,084 126 kW-months/year |
- - MMBtu |
- - $ |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,553 Cost: $2,440 |
$3,435 | 67,371 | $1,118 | 130 | - | - | - | - |
$3,435 67,371 kWh |
$1,118 130 kW-months/year |
- - MMBtu |
- - $ |
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| 14: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,029 Cost: $20,000 |
- | - | - | - | $4,029 | 439 | - | - |
- - kWh |
- - kW-months/year |
$4,029 439 MMBtu |
- - $ |
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| 15: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,097 Cost: $2,035 |
$1,097 | 21,504 | - | - | - | - | - | - |
$1,097 21,504 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 16: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $153 Cost: $1,000 |
- | - | - | - | $153 | 17 | - | - |
- - kWh |
- - kW-months/year |
$153 17 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $668,178 Cost: $884,514 |
$98,775 | 1,936,791 | $25,048 | 2,913 | $534,356 | 58,208 | $10,000 | - | $98,775 1,936,791 kWh |
$25,048 2,913 kW-months/year |
$534,356 58,208 MMBtu |
$10,000 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $605,353 Cost: $775,014 |
$65,361 | 1,281,630 | $23,964 | 2,787 | $506,028 | 55,122 | $10,000 | - | $65,361 1,281,630 kWh |
$23,964 2,787 kW-months/year |
$506,028 55,122 MMBtu |
$10,000 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||