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IAC Assessment: LE0326
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IAC Assessment: LE0326
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IAC Center Lehigh University
Assessment Year 2011
Principal Product Pressure Vessels
NAICS 336415 - Guided Missile and Space Vehicle Propulsion Unit and Propulsion Unit Parts Manufacturing
SIC 3764 - Space Propulsion Units And Parts
Sales $10,000,000-$50,000,000
# of Employees 31
Plant Area (Sq.Ft.) 54,000
Annual Production 220 Pieces
Production Hrs. Annual 5,460
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,169 1,252,480 kWh $0.12
Electricity Demand $62,350 4,297 kW-months/year $14.51
Natural Gas $15,491 1,368 MMBtu $11.32
TOTAL ENERGY COSTS $222,010
RECOMMENDED SAVINGS* $55,421 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,091
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,373
Cost:
$21,660
$10,207 88,759 $2,060 142 - - $106 - $10,207
88,759
kWh
$2,060
142
kW-months/year
-
-
MMBtu
$106
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,236
Cost:
$51,475
$8,016 69,707 $2,220 153 - - - - $8,016
69,707
kWh
$2,220
153
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,313
Cost:
$108
$7,183 62,462 $1,988 137 - - $142 - $7,183
62,462
kWh
$1,988
137
kW-months/year
-
-
MMBtu
$142
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,020
Cost:
$95
$6,020 52,348 - - - - - - $6,020
52,348
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,890
Cost:
$10,580
$2,843 24,723 $784 54 - - $263 - $2,843
24,723
kWh
$784
54
kW-months/year
-
-
MMBtu
$263
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,255
Cost:
$1,000
$3,123 27,158 $1,132 78 - - - - $3,123
27,158
kWh
$1,132
78
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,949
Cost:
$500
$2,659 23,118 $290 20 - - - - $2,659
23,118
kWh
$290
20
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,956
Cost:
$25
$1,463 12,722 $493 34 - - - - $1,463
12,722
kWh
$493
34
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,818
Cost:
$1,000
$483 4,200 $1,335 92 - - - - $483
4,200
kWh
$1,335
92
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,381
Cost:
$2,000
- - - - $1,381 122 - - -
-
kWh
-
-
kW-months/year
$1,381
122
MMBtu
-
-
$
11: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,230
Cost:
$35,000
- - - - $1,230 108 - - -
-
kWh
-
-
kW-months/year
$1,230
108
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$55,421
Cost:
$123,443
$41,997 365,197 $10,302 710 $2,611 230 $511 - $41,997
365,197
kWh
$10,302
710
kW-months/year
$2,611
230
MMBtu
$511
-
$
TOTAL IMPLEMENTED Savings:
$51,091
Cost:
$120,943
$39,338 342,079 $10,012 690 $1,230 108 $511 - $39,338
342,079
kWh
$10,012
690
kW-months/year
$1,230
108
MMBtu
$511
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost