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IAC Assessment: LE0329
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IAC Assessment: LE0329
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IAC Center Lehigh University
Assessment Year 2011
Principal Product Gray and Ductile Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales <$500,000
# of Employees 17
Plant Area (Sq.Ft.) 55,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,125,331 21,492,000 kWh $0.05
Electricity Demand $315,939 61,996 kW-months/year $5.10
Natural Gas $30,000 8,216 MMBtu $3.65
TOTAL ENERGY COSTS $1,471,270
RECOMMENDED SAVINGS* $223,976 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$76,610
Cost:
$25,300
$64,577 1,241,856 $10,557 2,070 $1,476 - $64,577
1,241,856
kWh
$10,557
2,070
kW-months/year
$1,476
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$50,301
Cost:
$8,250
$37,908 729,000 $12,393 2,430 - - $37,908
729,000
kWh
$12,393
2,430
kW-months/year
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$42,228
Cost:
$86,000
$36,295 697,971 $5,933 1,163 - - $36,295
697,971
kWh
$5,933
1,163
kW-months/year
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$35,539
Cost:
$30,000
$29,710 571,348 $5,829 1,143 - - $29,710
571,348
kWh
$5,829
1,143
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,298
Cost:
$1,000
$16,957 326,099 $2,341 459 - - $16,957
326,099
kWh
$2,341
459
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$223,976
Cost:
$150,550
$185,447 3,566,274 $37,053 7,265 $1,476 - $185,447
3,566,274
kWh
$37,053
7,265
kW-months/year
$1,476
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost