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IAC Assessment: LE0332
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IAC Assessment: LE0332
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Carbon Flat Roll Products
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales <$500,000
# of Employees 62
Plant Area (Sq.Ft.) 200,000
Annual Production 60,000 Tons
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,794 1,054,200 kWh $0.07
Electricity Demand $21,653 10,137 kW-months/year $2.14
Natural Gas $56,586 4,556 MMBtu $12.42
TOTAL ENERGY COSTS $152,033
RECOMMENDED SAVINGS* $136,893 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,518
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$66,813
Cost:
-
- - - - $66,813 - - - - - -
-
kWh
-
-
kW-months/year
$66,813
-
$
-
-
MMBtu
-
-
$
02: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$16,976
Cost:
$7,660
- - - - - - $16,976 1,367 - - -
-
kWh
-
-
kW-months/year
-
-
$
$16,976
1,367
MMBtu
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,677
Cost:
$25,375
- - - - - - $12,677 1,048 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,677
1,048
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,659
Cost:
$24,370
$10,012 143,030 $13 6 - - - - $(-366) - $10,012
143,030
kWh
$13
6
kW-months/year
-
-
$
-
-
MMBtu
$(-366)
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,856
Cost:
$28,000
$8,364 119,479 $492 230 - - - - - - $8,364
119,479
kWh
$492
230
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,328
Cost:
$23,400
- - - - - - $7,328 629 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,328
629
MMBtu
-
-
$
07: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$6,689
Cost:
-
$6,689 95,583 - - - - - - - - $6,689
95,583
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,829
Cost:
$40
$3,616 51,660 $213 99 - - - - - - $3,616
51,660
kWh
$213
99
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,360
Cost:
$6,400
$3,006 42,952 $354 165 - - - - - - $3,006
42,952
kWh
$354
165
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$706
Cost:
$4,580
$710 10,152 $4 2 - - - - $(-7) - $710
10,152
kWh
$4
2
kW-months/year
-
-
$
-
-
MMBtu
$(-7)
-
$
TOTAL RECOMMENDED Savings:
$136,893
Cost:
$119,825
$32,397 462,856 $1,076 502 $66,813 - $36,981 3,044 $(-373) - $32,397
462,856
kWh
$1,076
502
kW-months/year
$66,813
-
$
$36,981
3,044
MMBtu
$(-373)
-
$
TOTAL IMPLEMENTED Savings:
$10,518
Cost:
$40
$10,305 147,243 $213 99 - - - - - - $10,305
147,243
kWh
$213
99
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost