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IAC Assessment: LE0338
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IAC Assessment: LE0338
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Railroad Ties
NAICS 321114 - Wood Preservation
SIC 2491 - Wood Preserving
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 3,850
Annual Production 1,300,000 Pieces
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,840 5,940,377 kWh $0.05
Electricity Demand $28,652 13,452 kW-months/year $2.13
Electricity Fees $103,148 - $ -
Natural Gas $76,978 10,263 MMBtu $7.50
TOTAL ENERGY COSTS $523,618
RECOMMENDED SAVINGS* $144,874 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $125,759
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$38,956
Cost:
$30,500
$36,884 695,927 $2,072 973 - - $36,884
695,927
kWh
$2,072
973
kW-months/year
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$27,600
Cost:
$20,000
- - - - $27,600 3,680 -
-
kWh
-
-
kW-months/year
$27,600
3,680
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$23,903
Cost:
$1,800
- - - - $23,903 3,187 -
-
kWh
-
-
kW-months/year
$23,903
3,187
MMBtu
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$15,000
Cost:
-
- - - - $15,000 2,000 -
-
kWh
-
-
kW-months/year
$15,000
2,000
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,074
Cost:
$10,000
$10,495 198,020 $579 272 - - $10,495
198,020
kWh
$579
272
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,332
Cost:
$500
$6,949 131,071 $383 180 - - $6,949
131,071
kWh
$383
180
kW-months/year
-
-
MMBtu
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$6,563
Cost:
$16,000
- - - - $6,563 875 -
-
kWh
-
-
kW-months/year
$6,563
875
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,115
Cost:
$16,500
$3,768 71,095 $347 163 - - $3,768
71,095
kWh
$347
163
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,773
Cost:
$1,000
$2,628 49,588 $145 68 - - $2,628
49,588
kWh
$145
68
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,166
Cost:
$1,050
$2,089 39,421 $77 36 - - $2,089
39,421
kWh
$77
36
kW-months/year
-
-
MMBtu
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,293
Cost:
$100
$1,565 29,534 - - $728 97 $1,565
29,534
kWh
-
-
kW-months/year
$728
97
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,635
Cost:
$8,000
$1,558 29,390 $77 36 - - $1,558
29,390
kWh
$77
36
kW-months/year
-
-
MMBtu
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,134
Cost:
$200
$979 18,476 $155 73 - - $979
18,476
kWh
$155
73
kW-months/year
-
-
MMBtu
14: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$330
Cost:
$103
$330 6,225 - - - - $330
6,225
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$144,874
Cost:
$105,753
$67,245 1,268,747 $3,835 1,801 $73,794 9,839 $67,245
1,268,747
kWh
$3,835
1,801
kW-months/year
$73,794
9,839
MMBtu
TOTAL IMPLEMENTED Savings:
$125,759
Cost:
$89,253
$63,477 1,197,652 $3,488 1,638 $58,794 7,839 $63,477
1,197,652
kWh
$3,488
1,638
kW-months/year
$58,794
7,839
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas