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IAC Assessment: LE0344
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IAC Assessment: LE0344
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Door Manufacturing
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 8
Plant Area (Sq.Ft.) 135,000
Annual Production 15,000 Pieces
Production Hrs. Annual 2,210
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $56,646 573,040 kWh $0.10
Electricity Demand $14,004 2,823 kW-months/year $4.96
Natural Gas $40,708 4,622 MMBtu $8.81
TOTAL ENERGY COSTS $111,358
RECOMMENDED SAVINGS* $36,189 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,024
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,461
Cost:
$11,250
$2,429 24,531 $660 133 - - $372 - $2,429
24,531
kWh
$660
133
kW-months/year
-
-
MMBtu
$372
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,730
Cost:
$10,374
$2,927 29,561 $670 135 - - $133 - $2,927
29,561
kWh
$670
135
kW-months/year
-
-
MMBtu
$133
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,467
Cost:
$6,930
$1,092 11,032 $298 60 - - $77 - $1,092
11,032
kWh
$298
60
kW-months/year
-
-
MMBtu
$77
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,478
Cost:
$9,168
$2,661 26,874 $724 146 - - $93 - $2,661
26,874
kWh
$724
146
kW-months/year
-
-
MMBtu
$93
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,850
Cost:
$1,000
$1,453 14,677 $397 80 - - - - $1,453
14,677
kWh
$397
80
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,371
Cost:
$375
$352 3,560 $2,019 407 - - - - $352
3,560
kWh
$2,019
407
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$653
Cost:
$40
$514 5,190 $139 28 - - - - $514
5,190
kWh
$139
28
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$16,963
Cost:
$150
$12,646 127,733 - - $4,317 490 - - $12,646
127,733
kWh
-
-
kW-months/year
$4,317
490
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,214
Cost:
$400
- - - - $1,214 137 - - -
-
kWh
-
-
kW-months/year
$1,214
137
MMBtu
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,002
Cost:
$1,500
- - - - $1,002 114 - - -
-
kWh
-
-
kW-months/year
$1,002
114
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$36,189
Cost:
$41,187
$24,074 243,158 $4,907 989 $6,533 741 $675 - $24,074
243,158
kWh
$4,907
989
kW-months/year
$6,533
741
MMBtu
$675
-
$
TOTAL IMPLEMENTED Savings:
$3,024
Cost:
$415
$866 8,750 $2,158 435 - - - - $866
8,750
kWh
$2,158
435
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost