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IAC Assessment: LE0345
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IAC Assessment: LE0345
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Woven Narrow Fabrics
NAICS 313220 - Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241 - Narrow Fabric Mills
Sales $10,000,000-$50,000,000
# of Employees 14
Plant Area (Sq.Ft.) 104,730
Annual Production 78,000,000 Units
Production Hrs. Annual 4,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,720 497,100 kWh $0.09
Electricity Demand $12,716 2,564 kW-months/year $4.96
Electricity Fees $3,948 - $ -
Natural Gas $0 0 MMBtu $5.00
Fuel Oil #4 $284,966 13,161 MMBtu $21.65
TOTAL ENERGY COSTS $393,419
RECOMMENDED SAVINGS* $340,382 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $320,214
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #4 Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #4
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$737
Cost:
$2,800
$639 6,795 $98 20 - - - - - - $639
6,795
kWh
$98
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$16,178
Cost:
$750
- - - - - - - - $16,178 747 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$16,178
747
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,658
Cost:
$550
$1,435 15,262 $223 45 - - - - - - $1,435
15,262
kWh
$223
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,195
Cost:
$6,750
$1,841 19,584 $286 58 $68 - - - - - $1,841
19,584
kWh
$286
58
kW-months/year
$68
-
$
-
-
MMBtu
-
-
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$21,763
Cost:
$3,800
- - - - - - - - $21,763 1,007 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$21,763
1,007
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,352
Cost:
$575
$766 8,148 - - - - - - $5,586 258 $766
8,148
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,586
258
MMBtu
07: 2.1224 REPLACE BOILER Savings:
$226,873
Cost:
$560,000
- - - - - - $(-58,063) (-11,613) $284,936 13,161 -
-
kWh
-
-
kW-months/year
-
-
$
$(-58,063)
(-11,613)
MMBtu
$284,936
13,161
MMBtu
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$2,858
Cost:
$12,810
- - - - - - - - $2,858 132 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,858
132
MMBtu
09: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$3,306
Cost:
$3,800
- - - - - - - - $3,306 153 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,306
153
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,720
Cost:
$7,500
$4,120 43,829 $600 121 - - - - - - $4,120
43,829
kWh
$600
121
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$53,742
Cost:
$3,200
- - - - - - - - $53,742 2,482 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$53,742
2,482
MMBtu
TOTAL RECOMMENDED Savings:
$340,382
Cost:
$602,535
$8,800 93,618 $1,207 244 $68 - $(-58,063) (-11,613) $388,369 17,940 $8,800
93,618
kWh
$1,207
244
kW-months/year
$68
-
$
$(-58,063)
(-11,613)
MMBtu
$388,369
17,940
MMBtu
TOTAL IMPLEMENTED Savings:
$320,214
Cost:
$568,300
$1,435 15,262 $223 45 - - $(-58,063) (-11,613) $376,619 17,397 $1,435
15,262
kWh
$223
45
kW-months/year
-
-
$
$(-58,063)
(-11,613)
MMBtu
$376,619
17,397
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #4 Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #4