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IAC Assessment: LE0346
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IAC Assessment: LE0346
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 40,000
Annual Production 12,000 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,548 716,000 kWh $0.07
Electricity Demand $8,213 1,821 kW-months/year $4.51
Natural Gas $19,012 1,626 MMBtu $11.69
TOTAL ENERGY COSTS $78,773
RECOMMENDED SAVINGS* $30,821 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,093
Cost:
$14,250
$9,902 137,530 $1,191 264 - - $9,902
137,530
kWh
$1,191
264
kW-months/year
-
-
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,634
Cost:
$1,800
- - - - $1,634 141 -
-
kWh
-
-
kW-months/year
$1,634
141
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,292
Cost:
$12,880
$9,187 127,593 $1,105 245 - - $9,187
127,593
kWh
$1,105
245
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$414
Cost:
$525
$369 5,125 $45 10 - - $369
5,125
kWh
$45
10
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$94
Cost:
$500
- - - - $94 8 -
-
kWh
-
-
kW-months/year
$94
8
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,166
Cost:
$3,152
$122 1,692 $7,045 1,562 - - $122
1,692
kWh
$7,045
1,562
kW-months/year
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$129
Cost:
$109
- - - - $129 11 -
-
kWh
-
-
kW-months/year
$129
11
MMBtu
TOTAL RECOMMENDED Savings:
$30,821
Cost:
$33,216
$19,580 271,940 $9,385 2,081 $1,857 160 $19,580
271,940
kWh
$9,385
2,081
kW-months/year
$1,857
160
MMBtu
TOTAL IMPLEMENTED Savings:
$28,551
Cost:
$30,282
$19,211 266,815 $9,340 2,071 - - $19,211
266,815
kWh
$9,340
2,071
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas