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IAC Assessment: LE0352
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IAC Assessment: LE0352
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IAC Center Lehigh University
Assessment Year 2013
Principal Product Metal Parts
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $10,000,000-$50,000,000
# of Employees 18
Plant Area (Sq.Ft.) 2,800
Annual Production 200,000 Units
Production Hrs. Annual 2,340
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,635 3,626,668 kWh $0.07
Electricity Fees $117,023 - $ -
Natural Gas $76,004 11,695 MMBtu $6.50
TOTAL ENERGY COSTS $459,662
RECOMMENDED SAVINGS* $32,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,414
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,554
Cost:
$7,670
$4,696 63,457 - - $858 - $4,696
63,457
kWh
-
-
MMBtu
$858
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,145
Cost:
$9,935
$3,004 40,593 - - $141 - $3,004
40,593
kWh
-
-
MMBtu
$141
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,554
Cost:
$4,768
$15,554 210,189 - - - - $15,554
210,189
kWh
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,631
Cost:
$1,000
$2,631 35,560 - - - - $2,631
35,560
kWh
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,414
Cost:
$2,750
$2,414 32,615 - - - - $2,414
32,615
kWh
-
-
MMBtu
-
-
$
06: 2.2615 CLEAN CONDENSER TUBES Savings:
$2,216
Cost:
$12,000
$2,216 29,948 - - - - $2,216
29,948
kWh
-
-
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,176
Cost:
$1,000
- - $1,176 181 - - -
-
kWh
$1,176
181
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$32,690
Cost:
$39,123
$30,515 412,362 $1,176 181 $999 - $30,515
412,362
kWh
$1,176
181
MMBtu
$999
-
$
TOTAL IMPLEMENTED Savings:
$2,414
Cost:
$2,750
$2,414 32,615 - - - - $2,414
32,615
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost