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IAC Assessment: LE0356
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IAC Assessment: LE0356
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IAC Center Lehigh University
Assessment Year 2013
Principal Product Metal strip and foil
NAICS 331491 - Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding
SIC 3356 - Nonferrous Rolling And Drawing, Nec
Sales $10,000,000-$50,000,000
# of Employees 64
Plant Area (Sq.Ft.) 90,000
Annual Production 589,500 Pounds
Production Hrs. Annual 6,864
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,830 3,064,500 kWh $0.05
Electricity Demand $40,821 9,249 kW-months/year $4.41
Electricity Fees $121,539 - $ -
Natural Gas $103,026 13,346 MMBtu $7.72
TOTAL ENERGY COSTS $411,216
RECOMMENDED SAVINGS* $49,746 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,165
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,905
Cost:
$5,175
- - - - - - $2,905 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,905
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,126
Cost:
$3,215
- - - - - - $2,126 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,126
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$10,894
Cost:
$51,200
- - - - $10,894 1,411 - - -
-
kWh
-
-
kW-months/year
$10,894
1,411
MMBtu
-
-
$
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$146
Cost:
$338
- - - - $146 19 - - -
-
kWh
-
-
kW-months/year
$146
19
MMBtu
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$756
Cost:
-
- - - - $756 98 - - -
-
kWh
-
-
kW-months/year
$756
98
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,451
Cost:
$520
$1,186 24,707 $265 60 - - - - $1,186
24,707
kWh
$265
60
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,343
Cost:
$1,000
$1,193 24,862 $150 34 - - - - $1,193
24,862
kWh
$150
34
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,139
Cost:
$1,500
$1,901 39,595 $238 54 - - - - $1,901
39,595
kWh
$238
54
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,341
Cost:
-
- - - - $3,341 433 - - -
-
kWh
-
-
kW-months/year
$3,341
433
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,399
Cost:
$3,700
$3,020 62,907 $379 86 - - - - $3,020
62,907
kWh
$379
86
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,608
Cost:
$25,060
$7,642 159,204 $966 219 - - - - $7,642
159,204
kWh
$966
219
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,638
Cost:
$1,086
$2,887 60,150 $9,751 2,211 - - - - $2,887
60,150
kWh
$9,751
2,211
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$49,746
Cost:
$92,794
$17,829 371,425 $11,749 2,664 $15,137 1,961 $5,031 - $17,829
371,425
kWh
$11,749
2,664
kW-months/year
$15,137
1,961
MMBtu
$5,031
-
$
TOTAL IMPLEMENTED Savings:
$25,165
Cost:
$13,176
$5,907 123,057 $10,130 2,297 $4,097 531 $5,031 - $5,907
123,057
kWh
$10,130
2,297
kW-months/year
$4,097
531
MMBtu
$5,031
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost