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IAC Assessment: LE0357
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IAC Assessment: LE0357
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IAC Center Lehigh University
Assessment Year 2013
Principal Product Soup
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 450,000
Annual Production 260,000,000 Pieces
Production Hrs. Annual 5,472
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,945,565 16,614,700 kWh $0.12
Electricity Demand $243,261 26,449 kW-months/year $9.20
Natural Gas $1,229,915 245,930 MMBtu $5.00
TOTAL ENERGY COSTS $3,418,741
RECOMMENDED SAVINGS* $1,237,977 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,048
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$990,391
Cost:
$2,480,000
$1,152,403 9,849,598 $198,720 21,600 $(-306,559) (-61,912) - - $(-54,173) - $1,152,403
9,849,598
kWh
$198,720
21,600
kW-months/year
$(-306,559)
(-61,912)
MMBtu
-
-
$
$(-54,173)
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$41,310
Cost:
$87,100
- - - - $41,310 8,262 - - - - -
-
kWh
-
-
kW-months/year
$41,310
8,262
MMBtu
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$992
Cost:
$225
$992 8,477 - - - - - - - - $992
8,477
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$143,805
Cost:
$5,420
- - - - $143,805 28,761 - - - - -
-
kWh
-
-
kW-months/year
$143,805
28,761
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$29,839
Cost:
-
$25,451 217,532 $4,388 477 - - - - - - $25,451
217,532
kWh
$4,388
477
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,062
Cost:
$3,910
$4,241 36,247 $727 79 - - - - $94 - $4,241
36,247
kWh
$727
79
kW-months/year
-
-
MMBtu
-
-
$
$94
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,733
Cost:
$11,400
$3,519 30,076 $1,214 132 - - - - - - $3,519
30,076
kWh
$1,214
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,285
Cost:
$4,500
- - - - $1,285 257 - - - - -
-
kWh
-
-
kW-months/year
$1,285
257
MMBtu
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,522
Cost:
$42,000
- - - - - - $20,522 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,522
-
$
-
-
$
10: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$38
Cost:
$110
$38 328 - - - - - - - - $38
328
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,237,977
Cost:
$2,634,665
$1,186,644 10,142,258 $205,049 22,288 $(-120,159) (-24,632) $20,522 - $(-54,079) - $1,186,644
10,142,258
kWh
$205,049
22,288
kW-months/year
$(-120,159)
(-24,632)
MMBtu
$20,522
-
$
$(-54,079)
-
$
TOTAL IMPLEMENTED Savings:
$99,048
Cost:
$137,845
$30,722 262,584 $5,115 556 $42,595 8,519 $20,522 - $94 - $30,722
262,584
kWh
$5,115
556
kW-months/year
$42,595
8,519
MMBtu
$20,522
-
$
$94
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost