IAC logo
IAC Assessment: LE0363
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LE0363
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Lehigh University
Assessment Year 2013
Principal Product fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $50,000,000-$100,000,000
# of Employees 99
Plant Area (Sq.Ft.) 270,000
Annual Production 100,000 Pounds
Production Hrs. Annual 2,574
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $375,455 8,728,816 kWh $0.04
Electricity Demand $67,848 18,980 kW-months/year $3.57
Electricity Fees $271,602 - $ -
Natural Gas $238,756 37,414 MMBtu $6.38
TOTAL ENERGY COSTS $953,661
RECOMMENDED SAVINGS* $150,990 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,416
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$59,031
Cost:
$85,300
$44,272 1,029,600 $6,426 1,800 - - $8,333 - $44,272
1,029,600
kWh
$6,426
1,800
kW-months/year
-
-
MMBtu
$8,333
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,371
Cost:
$13,013
$1,992 46,330 $496 139 - - $883 - $1,992
46,330
kWh
$496
139
kW-months/year
-
-
MMBtu
$883
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,725
Cost:
$20,280
$11,589 269,508 $1,482 415 - - $654 - $11,589
269,508
kWh
$1,482
415
kW-months/year
-
-
MMBtu
$654
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,978
Cost:
$1,000
$4,347 101,089 $631 177 - - - - $4,347
101,089
kWh
$631
177
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,529
Cost:
$2,139
$212 4,922 $1,317 369 - - - - $212
4,922
kWh
$1,317
369
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$6,405
Cost:
$21,000
$5,283 122,850 $50 14 $1,072 168 - - $5,283
122,850
kWh
$50
14
kW-months/year
$1,072
168
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,878
Cost:
$3,800
$1,139 26,482 $739 207 - - - - $1,139
26,482
kWh
$739
207
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,215
Cost:
$24,200
$6,476 150,616 $739 207 - - - - $6,476
150,616
kWh
$739
207
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$13,848
Cost:
$6,600
- - - - $13,848 2,170 - - -
-
kWh
-
-
kW-months/year
$13,848
2,170
MMBtu
-
-
$
10: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$4,751
Cost:
$5,000
- - - - $4,751 744 - - -
-
kWh
-
-
kW-months/year
$4,751
744
MMBtu
-
-
$
11: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$4,613
Cost:
$14,000
- - - - $4,613 723 - - -
-
kWh
-
-
kW-months/year
$4,613
723
MMBtu
-
-
$
12: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$29,646
Cost:
$29,648
$17,632 410,041 - - $12,014 1,883 - - $17,632
410,041
kWh
-
-
kW-months/year
$12,014
1,883
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$150,990
Cost:
$225,980
$92,942 2,161,438 $11,880 3,328 $36,298 5,688 $9,870 - $92,942
2,161,438
kWh
$11,880
3,328
kW-months/year
$36,298
5,688
MMBtu
$9,870
-
$
TOTAL IMPLEMENTED Savings:
$67,416
Cost:
$92,239
$49,970 1,162,093 $9,113 2,553 - - $8,333 - $49,970
1,162,093
kWh
$9,113
2,553
kW-months/year
-
-
MMBtu
$8,333
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost