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IAC Assessment: LE0366
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IAC Assessment: LE0366
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IAC Center Lehigh University
Assessment Year 2013
Principal Product Large Caliber Ammunition Metal Parts
NAICS 332993 - Ammunition (except Small Arms) Manufacturing
SIC 3483 - Ammunition, Exc. For Small Arms, Nec
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 500,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,144,030 30,629,000 kWh $0.07
Natural Gas $1,110,999 228,224 MMBtu $4.87
TOTAL ENERGY COSTS $3,255,029
RECOMMENDED SAVINGS* $561,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$264,361
Cost:
$119,173
$262,587 3,751,239 - - $1,774 - $262,587
3,751,239
kWh
-
-
MMBtu
$1,774
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$45,077
Cost:
$26,012
- - $45,077 9,256 - - -
-
kWh
$45,077
9,256
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,504
Cost:
$1,586
- - $2,504 514 - - -
-
kWh
$2,504
514
MMBtu
-
-
$
04: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$13,661
Cost:
-
- - - - $13,661 - -
-
kWh
-
-
MMBtu
$13,661
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$92,173
Cost:
$61,200
$92,173 1,316,752 - - - - $92,173
1,316,752
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,758
Cost:
$10,000
$3,758 53,688 - - - - $3,758
53,688
kWh
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$42,595
Cost:
$169,520
$42,595 608,502 - - - - $42,595
608,502
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,664
Cost:
$1,000
$5,664 80,917 - - - - $5,664
80,917
kWh
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,762
Cost:
$6,498
$3,762 53,753 - - - - $3,762
53,753
kWh
-
-
MMBtu
-
-
$
10: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$51,910
Cost:
$52,314
- - $51,910 10,659 - - -
-
kWh
$51,910
10,659
MMBtu
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$17,390
Cost:
$6,750
- - $17,390 3,571 - - -
-
kWh
$17,390
3,571
MMBtu
-
-
$
12: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$13,454
Cost:
$60,000
- - $13,454 2,763 - - -
-
kWh
$13,454
2,763
MMBtu
-
-
$
13: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$721
Cost:
$2,000
- - $721 148 - - -
-
kWh
$721
148
MMBtu
-
-
$
14: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,188
Cost:
$11,909
$3,188 45,552 - - - - $3,188
45,552
kWh
-
-
MMBtu
-
-
$
15: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,242
Cost:
$2,400
$1,242 17,736 - - - - $1,242
17,736
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$561,460
Cost:
$530,362
$414,969 5,928,139 $131,056 26,911 $15,435 - $414,969
5,928,139
kWh
$131,056
26,911
MMBtu
$15,435
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost