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IAC Assessment: LE0370
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IAC Assessment: LE0370
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Fabricated Metal Products
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 102,599
Annual Production 25,000 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,068 2,067,967 kWh $0.07
Electricity Demand $27,423 6,439 kW-months/year $4.26
Electricity Fees $18,308 - $ -
LPG $101,217 5,603 MMBtu $18.06
TOTAL ENERGY COSTS $287,016
RECOMMENDED SAVINGS* $114,931 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,843
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,349
Cost:
-
- - - - $3,349 185 - - - - -
-
kWh
-
-
kW-months/year
$3,349
185
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,947
Cost:
$35
$1,474 21,671 $473 111 - - - - - - $1,474
21,671
kWh
$473
111
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,490
Cost:
$200
$2,222 32,671 $268 63 - - - - - - $2,222
32,671
kWh
$268
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,076
Cost:
$1,000
$2,744 40,360 $332 78 - - - - - - $2,744
40,360
kWh
$332
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$5,981
Cost:
$2,653
$5,981 87,966 - - - - - - - - $5,981
87,966
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,997
Cost:
$4,187
$4,822 70,914 $175 41 - - - - - - $4,822
70,914
kWh
$175
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,755
Cost:
$1,688
$9 137 $153 36 - - - - $1,593 - $9
137
kWh
$153
36
kW-months/year
-
-
MMBtu
-
-
$
$1,593
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,133
Cost:
$15,100
$9,936 146,117 $1,197 281 - - - - - - $9,936
146,117
kWh
$1,197
281
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,137
Cost:
$6,750
$2,549 37,481 $588 138 - - - - - - $2,549
37,481
kWh
$588
138
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.1224 REPLACE BOILER Savings:
$61,996
Cost:
$205,000
- - - - - - $61,996 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$61,996
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,070
Cost:
$75,880
$11,457 168,480 $1,380 324 - - - - $2,233 - $11,457
168,480
kWh
$1,380
324
kW-months/year
-
-
MMBtu
-
-
$
$2,233
-
$
TOTAL RECOMMENDED Savings:
$114,931
Cost:
$312,493
$41,194 605,797 $4,566 1,072 $3,349 185 $61,996 - $3,826 - $41,194
605,797
kWh
$4,566
1,072
kW-months/year
$3,349
185
MMBtu
$61,996
-
$
$3,826
-
$
TOTAL IMPLEMENTED Savings:
$16,843
Cost:
$3,888
$12,421 182,668 $1,073 252 $3,349 185 - - - - $12,421
182,668
kWh
$1,073
252
kW-months/year
$3,349
185
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Administrative Changes Ancillary Material Cost