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IAC Assessment: LE0380
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IAC Assessment: LE0380
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Metal Fabrication
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 118,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 3,900
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,885 2,098,081 kWh $0.06
Electricity Demand $38,551 7,995 kW-months/year $4.82
Electricity Fees $128,509 - $ -
Natural Gas $146,744 13,540 MMBtu $10.84
TOTAL ENERGY COSTS $433,689
RECOMMENDED SAVINGS* $51,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,389
Cost:
$780
$3,223 56,542 $16,166 3,354 - - - - $3,223
56,542
kWh
$16,166
3,354
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,774
Cost:
$800
$968 16,974 $807 167 - - - - $968
16,974
kWh
$807
167
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$593
Cost:
$520
$452 7,929 $141 29 - - - - $452
7,929
kWh
$141
29
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,824
Cost:
$2,960
- - - - $1,824 168 - - -
-
kWh
-
-
kW-months/year
$1,824
168
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$938
Cost:
$1,936
- - - - $938 87 - - -
-
kWh
-
-
kW-months/year
$938
87
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$22,320
Cost:
$54,000
- - - - $22,320 2,059 - - -
-
kWh
-
-
kW-months/year
$22,320
2,059
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,916
Cost:
$5,000
$1,463 25,661 $453 94 - - - - $1,463
25,661
kWh
$453
94
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,740
Cost:
$4,950
$1,289 22,620 $405 84 - - $46 - $1,289
22,620
kWh
$405
84
kW-months/year
-
-
MMBtu
$46
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$607
Cost:
$2,000
- - - - $607 56 - - -
-
kWh
-
-
kW-months/year
$607
56
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,101
Cost:
$72,946
$7,394 129,726 $17,972 3,729 $25,689 2,370 $46 - $7,394
129,726
kWh
$17,972
3,729
kW-months/year
$25,689
2,370
MMBtu
$46
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost