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IAC Assessment: LE0387
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IAC Assessment: LE0387
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Aluminum trim coil
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 105
Plant Area (Sq.Ft.) 300,000
Annual Production 30,000,000 Units
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $471,880 6,262,658 kWh $0.08
Electricity Demand $77,476 15,223 kW-months/year $5.09
Electricity Fees $188,172 - $ -
Natural Gas $655,738 80,123 MMBtu $8.18
TOTAL ENERGY COSTS $1,393,266
RECOMMENDED SAVINGS* $335,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,375
Cost:
-
$1,375 18,331 - - - - - - $1,375
18,331
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$163,566
Cost:
$7,716
$(-1,482) (-19,759) - - $165,048 20,177 - - $(-1,482)
(-19,759)
kWh
-
-
kW-months/year
$165,048
20,177
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,549
Cost:
$1,000
$3,132 41,757 $417 82 - - - - $3,132
41,757
kWh
$417
82
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$67,292
Cost:
$22,580
$7,500 100,000 $59,792 11,747 - - - - $7,500
100,000
kWh
$59,792
11,747
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,707
Cost:
$2,050
$5,153 68,708 $554 109 - - - - $5,153
68,708
kWh
$554
109
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$83,193
Cost:
$86,300
$72,451 966,015 $9,457 1,858 $1,284 157 - - $72,451
966,015
kWh
$9,457
1,858
kW-months/year
$1,284
157
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,929
Cost:
$14,175
$3,784 50,450 $769 151 - - $377 - $3,784
50,450
kWh
$769
151
kW-months/year
-
-
MMBtu
$377
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,919
Cost:
$23,100
$5,237 69,826 $682 134 - - - - $5,237
69,826
kWh
$682
134
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$335,530
Cost:
$156,921
$97,150 1,295,328 $71,671 14,081 $166,332 20,334 $377 - $97,150
1,295,328
kWh
$71,671
14,081
kW-months/year
$166,332
20,334
MMBtu
$377
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost