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IAC Assessment: LE0392
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IAC Assessment: LE0392
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Medical Packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $100,000,000-$500,000,000
# of Employees 70
Plant Area (Sq.Ft.) 98,000
Annual Production 80,000 Tons
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,639 3,490,895 kWh $0.08
Electricity Demand $33,514 8,766 kW-months/year $3.82
Electricity Fees $31,022 - $ -
Natural Gas $33,421 3,208 MMBtu $10.42
TOTAL ENERGY COSTS $360,596
RECOMMENDED SAVINGS* $90,463 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,575
Cost:
-
- - - - - - $12,575 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,575
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,578
Cost:
$240
$3,578 47,713 - - - - - - - - $3,578
47,713
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$4,436
Cost:
$700
$4,436 59,146 - - - - - - - - $4,436
59,146
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,170
Cost:
$520
$1,090 14,536 $80 21 - - - - - - $1,090
14,536
kWh
$80
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,407
Cost:
$1,210
- - - - $2,407 231 - - - - -
-
kWh
-
-
kW-months/year
$2,407
231
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$887
Cost:
$468
$581 7,750 $306 80 - - - - - - $581
7,750
kWh
$306
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,042
Cost:
$8,300
$7,434 99,125 $607 159 - - - - - - $7,434
99,125
kWh
$607
159
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$18,703
Cost:
$21,975
$38,245 509,933 $3,122 817 $(-22,664) (-2,175) - - - - $38,245
509,933
kWh
$3,122
817
kW-months/year
$(-22,664)
(-2,175)
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$756
Cost:
$1,000
$695 9,269 $61 16 - - - - - - $695
9,269
kWh
$61
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,627
Cost:
$18,400
$8,981 119,743 $1,646 431 - - - - - - $8,981
119,743
kWh
$1,646
431
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,082
Cost:
$2,210
$498 6,646 - - $584 56 - - - - $498
6,646
kWh
-
-
kW-months/year
$584
56
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$609
Cost:
$1,733
$443 5,913 $118 31 - - - - $47 - $443
5,913
kWh
$118
31
kW-months/year
-
-
MMBtu
-
-
$
$47
-
$
13: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$20,472
Cost:
$70,000
$18,929 252,382 $1,543 404 - - - - - - $18,929
252,382
kWh
$1,543
404
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,425
Cost:
$10,000
$1,141 15,216 $294 77 $990 95 - - - - $1,141
15,216
kWh
$294
77
kW-months/year
$990
95
MMBtu
-
-
$
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,693
Cost:
$13,275
$2,049 27,322 $535 140 - - - - $108 - $2,049
27,322
kWh
$535
140
kW-months/year
-
-
MMBtu
-
-
$
$108
-
$
TOTAL RECOMMENDED Savings:
$90,463
Cost:
$150,031
$88,102 1,174,694 $8,313 2,176 $(-18,683) (-1,793) $12,575 - $156 - $88,102
1,174,694
kWh
$8,313
2,176
kW-months/year
$(-18,683)
(-1,793)
MMBtu
$12,575
-
$
$156
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost